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水槽式烟梗回潮机温度精准控制系统的设计

Precise Temperature Control System in Sink-type Stem Conditioner

  • 摘要: 由于水槽式烟梗回潮机温度控制系统受水位波动影响较大,造成水温波动,影响出口物料温度和含水率的稳定性。通过分析水温波动原因,对水槽式烟梗回潮机的加水、排水及加热管路进行了改进,将水位、水温控制模式由上下限控制改为PID闭环控制。结果表明:改进后的水槽式烟梗回潮机避免了水位周期性波动,有效提高了水温的稳定性。以水温60℃进行对比测试,温差由±5.52℃降低至±1.43℃,标准偏差由1.02℃降低至0.62℃。水温的精准控制保证了出口物料温度和含水率的稳定性,满足了梗丝生产的工艺需求。

     

    Abstract: The original temperature control system in sink-type stem conditioner was affected by the fluctuation of water level greatly, which resulted in the fluctuation of water temperature and further the temperature of and moisture content in output stem. By analyzing the reasons causing the fluctuation of water temperature, the water supply, drain and heating pipelines were improved, instead of limit control, PID closed loop control was used for controlling water level and temperature. The results showed that the periodic fluctuation of water level was avoided and the water temperature became stabler. A comparative test of water temperature of 60℃ indicated that the temperature difference reduced from ±5.52℃ to ±1.43℃ and the standard deviation from 1.02℃ to 0.62℃. The precise control of water temperature ensures the stability of temperature and moisture content of output stem and fulfills the technical requirements of cut stem production.

     

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