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YB618型硬条及条外透明纸包装机美式包装及拉线形式的改进

Modification of YB618 Carton Overwrapper for Adapting to American Type Carton Format and Tear Tape Application

  • 摘要: 为提高YB618型硬条及条外透明纸包装机的适应性,实现美式单角边条盒包装及逆时针拉线形式,通过研究分析现有的硬条盒包装技术,对YB618型包装机的包装工艺进行了改进。利用该机型原有的空间结构,重新设计凸轮机构,改进侧边折叠装置。保留固定折叠器,取消移动折叠器,由固定折叠器完成宽长边的折叠。将侧边折叠器设计为移动式折叠器,取消后角折叠动作。以80条/min(或800包/min)为条件建立Pro/E模型进行运动仿真试验,以验证改进效果。结果表明:①两个侧边折叠器的运动规律符合相位设计要求,实现了对窄侧边和宽侧边的折叠动作,可用于美式单角边条盒以及逆时针拉线包装。②改进后凸轮2和3中心轨迹的曲率保持连续,符合凸轮运动要求,其对应的最小内外侧曲率半径均可满足凸轮滚子半径16 mm的结构要求。③改进后整个机组平均有效运行效率达88.09%,平均噪声80.6 dB,包装品质符合标准要求,机组运行状态良好。

     

    Abstract: To adapt YB618 carton overwrapper to American carton format and anticlockwise tear tape,the folding steps in YB618 overwrapper were modified after analyzing the existing folding procedures.The cam mechanisms were redesigned and side folders were modified.The movable folders were removed,two fixed folders were reserved to complete the folding of wide long flaps.Movable side folders were designed for folding the narrow side flaps,the rear flag folding action was no longer needed.The modification was tested by a Pro/E simulation model at 80 carton/min(800 packet/min),the results showed that:1) The movement of two side folders satisfied design requirements,and completed the actions for narrow and wide flaps,and applicable to YB618 carton overwrapper for American carton format.2) The curvature of center trajectories of Cam 2 and Cam 3 was continuous,which met the requirements of cam movement,and their corresponding minimum inside and outside curvature radii satisfied the structure requirements of cam rollers of 16 mm in radius.3) The average effective running efficiency of modified overwrapper reached 88.09% with average noise level of 80.6 dB,the packaging quality met the requirements of standards,and the machine ran well.

     

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