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基于YL23C滤棒成型机组的超细支复合滤棒成型技术

Super-slim combined filter rod making based on YL23C filter rod combiner

  • 摘要: 为解决YL23C滤棒成型机组无法生产超细支(Ø5.3 mm)复合滤棒的问题,基于YL23C机组的料棒分切和组合成型原理,对料棒分切、料棒输送、组合成型等关键部位进行了优化改进。采用动态模拟试验和正交试验方法确定各结构的关键参数指标,并对改进后YL23C机组进行了实际运行测试。结果表明:①该滤棒成型技术可以生产直径为Ø5.3 mm的超细支复合滤棒,在不改变原机规格性能的情况下,可以精确完成料棒的分切和组合工序,实现超细支复合滤棒的卷制成型。②机组有效作业率达89.27%,产品合格率达100%,抽检的复合滤棒圆周在16.63~16.79 mm范围内,圆度≤0.33 mm,各项物理指标均符合生产工艺要求。改进后YL23C机组可实现超细支和粗支滤棒的相互切换,有效提升了设备柔性化生产性能。

     

    Abstract: In order to produce super-slim (Ø5.3 mm) combined filter rod, the key parts including raw filter rod cutting, conveying, combining and forming in YL23C filter rod combiner were optimized and modified. The key parameters of each component were determined via dynamic simulation and orthogonal experiment, and followed by practical running test. The results showed that: 1) Under the prerequisite of keeping the specification and performance of original YL23C filter rod combiner unchanged, the improved combiner could complete raw filter rod cutting and combining accurately and produce super-slim (Ø5.3 mm) combined filter rods successfully. 2) The efficiency of the combiner reached 89.27%, and the qualified rate of combined filter rod was up to 100%. The circumference of tested samples ranged from 16.63 to 16.79 mm with the roundness≤0.33 mm. The modified YL23C filter rod combiner could be switched between super-slim and normal filter rod production.

     

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