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水淋旋风除尘器在CTD排潮系统中的应用

Application of cyclone dust collector with water spraying to moisture exhaust system in CTD

  • 摘要: 为解决CTD(Comas Tower Dryer)气流式烘丝机因排潮尾气含尘量大、温度高而造成管道堵塞等问题,设计了一套水淋旋风除尘装置。该装置采用旋风除尘器作为沉降单元,采用清洗水作为降温介质,在水淋降温过程中实现对高温粉尘颗粒的捕捉;通过正交试验确定喷射的最佳参数,即喷嘴与旋风除尘单元顶面距离L=30 mm,喷嘴角度β=60°,喷孔直径d=0.5 mm;设计三级过滤水箱实现清洗水的循环利用。结果表明:水淋旋风除尘装置使用后,实现了排潮粉尘的就地沉降,CTD出口烟丝含水率SD值由0.35降低至0.25,Cpk值由0.96提升至1.42;管道清理周期由改进前的1次/月延长至1次/年,有效解决了排潮管道堵塞问题;卷烟感官质量未有显著改变,保证了卷烟生产工艺的稳定性。

     

    Abstract: High dust concentration and temperature of exhaust gas result in pipeline jam in CTD(Comas tower dryer),therefore a cyclone dust collector with water spraying was designed by using water as cooling medium, high temperature dust particles were captured during water spraying. The optimal injection parameters determined by orthogonal experiments were the distance between nozzle and the top of cyclone dust collector L=30 mm,nozzle angle β=60° and nozzle orifice diameter d=0.5 mm. A three-stage filtration water tank was designed for water recycling. The results showed that: after the application of the designed dust collector,the dusts in exhaust gas settled in site,the SD of moisture content in cut tobacco out of CTD decreased from 0.35 to 0.25, the Cpk value increased from 0.96 to 1.42. The frequency of pipeline cleaning reduced from 1 time/month to 1 time/year. Exhaust gas pipeline jam was avoided effectively.

     

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