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基于光学剔梗方法的打叶工序叶梗分离工艺

Modification of tobacco threshing line based on optical stem sorter

  • 摘要: 为提升打叶去梗工艺的叶梗分离效果、提高片烟纯净度,将光学剔梗方法应用于传统打叶去梗流程,提出了一种打叶工序叶梗分离新工艺,并开展了工艺验证。结果表明:①光学剔梗装置对叶梗的分离效率随片烟处理流量的增大而降低,片烟处理量≤1 400 kg/h时,烟梗的剔除率高于90%,误剔率低于10%;②现行4打12风分打叶去梗工艺中,5、6级风分单元输出片烟的烟梗富集浓度最高,故将光学剔梗装置串联至现行工艺中的5、6级风分单元与2打机组之间,设计了风选-光学剔梗组合的叶梗分离工艺;③在风选-光学剔梗组合的叶梗分离工艺方式下,打叶去梗工序输出片烟的叶中含梗率由现行工艺的2.06%降至1.33%,降幅35%以上,叶中含粗梗率由0.46%降低至0.14%。因此,将光学剔梗方法应用于传统打叶去梗流程可有效提升叶梗分离效果。

     

    Abstract: For separating tobacco stem from lamina effectively, a new optical stem sorter was added to the existing tobacco threshing line, and experiments were conducted for validation. The results showed that:1) The efficiency of the optical stem sorter decreased with the increase of tobacco processing flow, the stem rejection rate of the device was above 90% and the false rejecting rate was below 10% when lamina flow rate was less than 1 400 kg/h. 2) Taking into account that the tobacco came out of the fifth and sixth pneumatic separators had the highest stem content in the current threshing line composed of 4 threshers and 12 pneumatic separators, an optical stem sorter was added between the fifth and sixth pneumatic separators and the second stage thresher. 3) Verification results indicated that by combining pneumatic separation with optical stem sorting, the overall stem content in lamina reduced from 2.06% to 1.33%, or reduced by more than 35%; the undesired stem content in lamina decreased from 0.46% to 0.14%. The application of optical stem sorter effectively promotes stem-lamina separation quality.

     

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