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YB47型包装机商标纸导向滚压装置的改进

Improvement of label guiding and rolling device in YB47 packer

  • 摘要: 为解决YB47型包装机商标纸导向滚压装置存在的润滑油渗漏、维修强度大等问题,对该装置进行了改进:①拆除原设计的导向轮、联轴器、齿轮轴等部件。②采用阶梯轴替代齿轮轴,设计的阶梯轴无传动,始终保持静止状态,避免轴与油封之间产生摩擦。③采用固定式导向板取代转动的导向轮,完成商标纸输送过程中的导向功能。结果表明:①改进后该装置无运动部件,阶梯轴与油封无磨损,避免了齿轮箱内润滑油渗出,有效改善了商标纸输送部分的运行状态和工作环境。②与商标纸输送相关的故障停机次数比改进前减少44%,质量缺陷小盒数量比改进前减少51%。改进后降低了设备维修劳动强度,提高了卷烟产品质量。

     

    Abstract: To eliminate the lubricant leakage and reduce the maintenance work, the label guiding and rolling device in YB47 packer was modified as following:1) Removing original parts including guide wheel, shaft coupling, gear shaft. 2) Replacing the gear shaft with a stepped idler shaft to avoid the friction between shaft and oil seal. 3) Using fixed guide plate to replace the rotatable guide wheel. The results showed that:1) Movable parts were eliminated in the modified device, no lubricant was needed, and the running status of label conveying section was improved effectively. 2) The number of machine stoppage related to label conveying decreased by 44% and the amount of defective packets reduced by 51%. The labor intensity of equipment maintenance decreases, and the quality of cigarette packets is promoted.

     

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