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基于统计回归分析的松散回潮出口含水率精准控制系统

Precise control system for moisture content in strips out of loosening and conditioning process step based on statistical regression analysis

  • 摘要: 为解决松散回潮工序片烟出口含水率控制精度低、过程控制能力弱等问题,通过对松散回潮工序历史数据进行统计回归分析,建立了松散回潮出口含水率精准控制模型,并采用自学习算法对控制模型进行了自适应优化调整。选取南阳卷烟厂“红旗渠(天行健)”牌卷烟松散回潮的在线监测样本数据,对该控制系统的应用效果进行验证,结果表明:改进后出口含水率的控制精度显著提高,过程偏移量减少0.24%,标准偏差和极差分别减小0.078%、0.34%,过程能力指数提高0.54,有效提高了生产过程控制水平。该方法为提高制丝生产过程批次内质量稳定性提供了支持。

     

    Abstract: In order to promote the control precision of moisture content in strips out of loosening and conditioning process step, a precise control model was developed following the statistical regression analysis of historical data of the said process step, and further revised for self-adaptive optimization with self-learning algorithm. The control system was validated with the data of on-line monitoring samples of "Hongqiqu (Tianxingjian) "cigarette brand in Nanyang Cigarette Factory. The results showed that:the control precision of moisture content in output strips was significantly improved, process deviation, standard deviation and extreme difference decreased by 0.24%, 0.078% and 0.34%, respectively; process capability index increased by 0.54. It indicated that the level of process control was effectively improved. This method provides a support for the promotion of intra-batch quality consistency in tobacco primary processing.

     

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