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烟草流动萃取系统的研制与应用

  • 摘要: 为解决低次烟叶难以在卷烟配方中使用的问题,根据流动萃取原理,研制了烟草流动萃取系统。该系统主要由萃取罐、萃取液回收单元和萃取液供给单元三大部分组成。通过萃取剂对烟草物料进行流动萃取,提高烟草的使用价值;利用萃取液回收单元,实现萃取液和萃取物的分离以及萃取液的循环利用;利用萃取液供给单元为萃取罐提供萃取剂,实现流动萃取。切丝后的低次烟叶采用流动萃取和滚筒干燥(对照样)两种方式处理,结果表明:与对照样相比,采用流动萃取方式,叶丝整丝率变化率降低1.22百分点,烟碱降低40.37%,钾含量增加34.55%;焦油量降低33.13%,危害性指数降低25.67%;萃取后烟丝整体使用价值升高,可节约资金43.9元/kg以上。该系统提高了低次烟草物料的使用价值,有利于降焦减害,实现了对低次烟叶所制烟丝的连续流动萃取。

     

    Abstract: In order to make better use of low grade tobacco, a flow extraction system for tobacco was developed. The system was mainly composed of an extraction tank, an extraction solvent recycling unit and an extraction solvent supplying unit. In the recycling unit, extraction solvent was separated from extracts. The supplying unit supplied extraction solvent to the extraction tank for flow extraction. Cut tobacco of low grade was treated by flow extraction and cylinder drying (the control) separately, the results showed that: comparing with the control, the flow extraction reduced the change rate of long strand proportion, nicotine, tar and hazard index by 1.22 percentage points, 40.37% , 33.13% and 25.67% , respectively; while increased potassium by 34.55%. After extraction, the utilization value of cut tobacco was promoted as a whole, more than 43.9 RMB yuan/kg could be saved. The system not only improves the utilization value of low grade tobacco, it is also helpful to reducing tar and harmful components.

     

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