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喂料机提升带速度控制模式的改进

Improvement of elevating belt speed control means in tobacco feeder

  • 摘要: 为解决喂料机提升带频繁启停,导致设备机械损耗大等问题,对提升带的速度控制模式进行了改进。利用生产过程数据求出提升带输出物料流量的公式,基于该公式对提升带速度控制程序进行修改,同时在提升带电机变频器中增加逻辑控制功能。结果表明:改进后每批次提升带停机次数、高频(42Hz)运行时间及高频次数与改进前相比分别降低89.62%、75.94%和62.07%,提升带电机频率主要集中在26~29 Hz之间。新的流量控制法减少了提升带的启停次数,缩小了提升带速度变化幅度,有效提高了制丝生产线恒流量系统的控制水平。

     

    Abstract: The frequent start/stop of elevating belt in tobacco feeder causes high mechanical loss, therefore its speed control was modified. A formula for calculating the tobacco flow of elevating belt was derived from the production process data, the speed control program for the elevating belt was revised on the basis of the formula, and a logic control function was added to the frequency converter of the elevating belt motor. The results showed that the stop frequency, and the duration and frequency of the elevating belt at a high frequency (42 Hz) running decreased by 89.62%, 75.94% and 62.07% per batch, respectively. The frequency of the elevating belt motor was mainly between 26 and 29 Hz. The new control means reduces the stop frequency and alleviates the speed fluctuation of elevating belt, it effectively promotes the control level of constant flow system in tobacco primary processing line.

     

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