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微波法胶囊滤棒检测算法研究与装置设计

Algorithm and device for detecting capsuled-filter rod by microwave

  • 摘要: 为提高胶囊滤棒的检测效率和精度,基于微波谐振腔微扰法设计了一种胶囊滤棒质量检测装置,主要由下料装置、滤棒输送装置、微波检测单元和分选装置组成。通过建立波峰形位分析算法,对胶囊滤棒中胶囊的缺失、位置偏移和破损3种情况进行快速检测。结果表明,所设计的检测装置和波峰形位分析算法对于胶囊位置具有较高的检测精度,对于胶囊的缺失和破损情况均有较好的识别效果。胶囊位置重复性检测最大标准差为0.111 mm,胶囊缺陷检测准确率达到100%;装置检测速度为120支/min,可满足胶囊滤棒质量检测需求,保障了胶囊卷烟生产质量。该装置为胶囊滤棒质量检测提供了一种快速有效的方法。

     

    Abstract: In order to promote the efficiency and accuracy for detecting capsule in filter rod, a detector was designed based on microwave resonance cavity perturbation technique. The detector was mainly composed of a filter rod feeding device, a filter rod conveying device, a microwave detection unit and a sorting device. The capsule missing, position and defects of capsule, in filter rod could be detected quickly via an established wave crest shape and position recognition algorithm. The results showed that the designed detector and the established algorithm featured higher accuracy for detecting the position of capsule and good recognition effect for defects or absence of capsule. The maximum standard deviation was 0.111 mm in the capsule position repeatability test, and the accuracy of capsule defect detection reached 100% at a rate of 120 rods per minute. The detector provides a rapid and accurate quality detection method for capsuled-filter rods.

     

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