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ZJ112卷接机组卷烟纸和滤棒计量系统的设计

Design of cigarette paper and filter rod metering system for ZJ112 cigarette maker

  • 摘要: 为降低ZJ112卷接机组生产材料消耗,设计了一种卷烟纸和滤棒计量系统。该系统包括卷烟纸计量和滤棒计数两大模块,采用高速计数、多传感器配合、数据转换等技术实现卷烟纸和滤棒的单班次计量,计量数据由以太网上传至上位机,并通过InTouch写入Historian数据库。以ZJ112卷接机组生产"泰山(红将军)"牌卷烟为研究对象,对系统性能进行了测试,结果表明:①卷烟纸计量值与计算值最大相对误差值为0.059%,滤棒计数值与实际值相对误差为0,均符合设计要求;②通过对系统计量值进行分析,可以得到卷烟纸和滤棒单耗、停机消耗等数据,且卷烟纸单耗、滤棒单耗均与停机次数呈正相关关系。该系统为准确分析卷烟纸和滤棒消耗情况、提高设备作业率提供了技术支持。

     

    Abstract: In order to reduce the consumption of cigarette paper and filter rods in cigarette manufacturing, a metering system was designed for ZJ112 cigarette maker. The system included a cigarette paper metering module and a filter rod counting module, and adopted high-speed counting, multi-sensor coordination and data conversion technologies to quantify the consumption of cigarette paper and filter rods with in a shift. The quantity data were uploaded to a host computer and written into the Historian database through InTouch. The system was tested on cigarette brand "Mount Tai (Red General)" manufacturing, the results showed that:1) The maximum relative error between the metered value and actual value of cigarette paper consumption was 0.059%, and that of filter rods was 0. 2) The system facilitated to further analysis of the unit consumptions of cigarette paper and filter rods and their consumption at machine shutdown. It was found that the both unit consumptions were positively correlated to the times of machine shutdown. The system provides technical supports for analyzing cigarette paper and filter rod consumption accurately and promoting machine efficiency.

     

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