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一种松散回潮滚筒停机断料后物料的控制模式

A control mode for conditioning cylinder after tobacco interruption

  • 摘要: 为解决松散回潮滚筒停机断料造成片烟加工处理过度等问题,通过对松散回潮滚筒停机断料原因进行分析,对控制程序及相关设备进行了优化设计。修改PLC控制程序对蒸汽喷射流量和加水流量实现梯度调整和延时设置,优化设计停机断料自动控制模式和设备启停控制程序,增加滚筒出口带式输送机反转倒料功能。以WQ3313型滚筒式叶片回潮机为例对改进效果进行测试,结果表明:当松散回潮滚筒发生停机断料时,滚筒蒸汽喷射流量与加水流量不再快速下降为零,而是根据控制程序的梯度设置进行延时递减。断料批次烟丝经感官质量评价,与正常生产烟丝质量无明显差异,可直接用于正常卷制生产。该方法为保证卷烟产品批次间质量的稳定性提供了技术支持。

     

    Abstract: In order to avoid the over conditioning of tail tobacco in loosening and conditioning cylinder due to tobacco input interruption, the control program and related equipment were optimized via analyzing the reasons causing tobacco interruption. The PLC was reprogrammed to achieve time-delay setting and gradient adjustment of steam injection and water input, the control program for equipment start/stop was also optimized, and a reverse function was added to the belt conveyor at cylinder outlet. The effects of modification were test on the WQ3313 conditioning cylinder, the results showed that when the input tobacco was interrupted, the steam injection flow and water input inside the cylinder decreased gradually. The results of sensory evaluation indicated that the sensory quality of the tail tobacco did not obviously differ from that of the cut tobacco processed regularly, the cut tail tobacco could be used directly to manufacture cigarette. The said method provides technical supports for ensuring cigarette quality consistency between batches.

     

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