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ZJ119-MAX接装机负压通道流场计算和分析

Flow field analysis of negative pressure passages for filter assembling in ZJ119-MAX

  • 摘要: 为进一步提升烟支传递平稳性和加工质量,以ZJ119-MAX接装机负压通道为研究对象,基于计算流体动力学(CFD)方法,研究了通道内的流场分布。根据气体流经通道的结构原型,对负压通道进行了简化,并对未封闭区域进行了局部重建和网格划分。采用非结构化四面体网格和湍流Realizable k-ε模型建立了负压通道的CFD模型,通过流场的数值模拟分析了其流线、压力分布及湍流耗散。结果显示:通道的整体气动性能较好,但在气流入口处流速变化和湍流耗散较大,通道拐角处容易产生气流漩涡致使能耗增大,渐扩管道处则存在逆压梯度。通过优化滤棒和烟支供给系统的负压通道气流入口,以及在滤棒和烟支供给系统与搓接系统的负压通道之间增设新通道等方法,可以改善滤嘴烟支调头系统气流通道的流动性。该研究结果可为优化接装机设计,提高设备运行效率提供技术支持。

     

    Abstract: In order to promote the transferring smoothness and product quality, the negative pressure passages for filter assembling in ZJ119-MAX were studied with computational fluid dynamics (CFD) method, and the distribution of air flow in the passages was investigated. On the basis of their original structure, the negative pressure passages were simplified, and the areas which were not closed were reconstructed partially and divided into grids. A CFD model for the negative pressure passages was developed by adopting unstructuralized tetrahedral grid and Realizable k-ε model of turbulence, and then the streamline, pressure distribution and turbulent dissipation in the passages were simulated and analyzed. The results showed that the air moved in the passages fluently in general; however, variation of airflow velocity and turbulent dissipation at air inlets, adverse pressure gradient in divergent pipes, and vortex at the corner areas consumed more energy. The air movement in the turning drum system could be promoted by optimizing the air inlets in filter and cigarette feeding systems and adding a passage connecting the negative pressure passages of filter and cigarette feeding systems and rolling system. These findings provide technical supports for optimizing the design of filter assembler and improving its working efficiency.

     

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