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烟梗蒸汽增压回潮工艺参数优化

Optimization of technological parameters for tobacco stem conditioning with supercharged steam

  • 摘要: 为探索蒸汽增压回潮处理烟梗较优的工艺条件,采用正交试验方法,研究了蒸汽压力、作用时间、物料含水率对烟梗内在化学成分、外观色泽以及梗丝感官质量、填充性能和结构的影响,并运用综合平衡法确定了烟梗蒸汽增压回潮的较优工艺条件。结果表明:①采用蒸汽增压回潮有利于促进烟梗中糖类物质发生美拉德反应,提高烟梗中内在化学成分的平衡性和挥发性香味成分的含量,烟梗中果胶含量随蒸汽压力和作用时间的增加而降低,色差△E值随加工强度的增加总体差异增大,并且蒸汽压力对果胶和色差△E值的影响分别达到极显著(P < 0.01)和显著(P < 0.05)水平。②在试验范围内,蒸汽增压回潮烟梗的较佳工艺条件为蒸汽压力0.3 MPa、作用时间60 s、物料含水率25%,优化后试验样品的香气透发、焦甜韵凸显、木质气和刺激减轻、填充值和整丝率提高,其果胶和苯丙氨酸降解产物含量分别降低了10.05%、7.24%,美拉德反应产物增加29.28%,差异达到了显著性水平(P < 0.05)。

     

    Abstract: To find out the preferable technological parameters for tobacco stem conditioning with supercharged steam, the effects of steam pressure, conditioning time and moisture content in tobacco stem on the chemical components and color of tobacco stems and the sensory quality, filling power and structure of cut stems were studied with orthogonal experiments, and the preferable technological parameters were determined with comprehensive equilibrium method. The results showed that:1) Supercharged steam conditioning was beneficial to the Maillard reaction of sugars in stems, the balance of chemical components and the release of volatile aroma components in stems. The pectin content in stem decreased with the rise of steam pressure and the prolongation of conditioning time, and the variation range of color difference (△E) enlarged with the increase of processing intensity. Moreover, the influences of steam pressure on pectin content and △E reached an extremely significant level (P < 0.01) and a significant level (P < 0.05), respectively. 2) Within the tested range, the preferable technological parameters were steam pressure 0.3 MPa, conditioning time 60 s, moisture content in stem 25%. The tested samples offered the best aroma volatility and burnt-sweet aroma note, less woody odor and irritation, the filling power and long strand proportion increased, the contents of pectin and phenylalanine degradation products decreased by 10.05% and 7.24%, respectively; the content of Maillard reaction products increased by 29.28%, and the difference reached a significant level (P < 0.05).

     

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