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卷烟接装纸高速电磁阀喷胶系统的设计

Design of high speed solenoid valve-based tipping paper gluing system in filter assembling machine

  • 摘要: 为解决卷接机组接装纸双辊上胶装置中存在的胶水易污染烟支、涂胶不均匀、更换烟支规格不方便等问题,采用高速电磁阀技术设计了一套接装纸喷胶系统。该系统以电磁阀喷枪为载体,通过电控系统控制胶水压力和涂胶量,实现喷涂尺寸的精确控制以及烟支规格的快速更换,并具有自动清洁和保养功能。以ZJ116A卷接机组为对象进行测试,结果表明:喷胶系统可满足16 000支/min的卷烟高速生产,胶水图案的搭口区与无胶区长度、无胶区轴向宽度等参数误差均≤0.25%,胶水图案清晰,滤嘴包裹牢固,无滤嘴松脱和缺嘴现象,外观质量符合工艺要求。该系统可为新型超高速卷接机组的设计研发提供支持。

     

    Abstract: To avoid glue contamination on cigarettes, create even glue line and convenient cigarette size change, a tipping paper gluing system was designed with a high speed solenoid valve-based glue gun. The system contains an electric control system to control the pressure and amount of glue, and realizes the precise control of gluing size and rapid cigarette size change, besides, it is automatic cleaning and maintaining. The test results in a ZJ116A cigarette maker showed that:the gluing system was applicable to the high speed of 16 000 cig/min, the errors of side seam and the length and width of glue-free zone were all ≤ 0.25%. The system produced sharp glue patterns, reliable filter assembly without filter loosening or missing, and good cigarette appearance. This system provides a support for the design and development of high speed cigarette maker.

     

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