本平台为互联网非涉密平台,严禁处理、传输国家秘密或工作秘密

外置式卷接机组梗签分离装置的设计

Design of standalone sliver separating device for cigarette maker

  • 摘要: 为降低成品烟丝中的梗中含丝率,减少烟丝浪费,在ZJ17卷接机组的基础上设计了一种外置式梗签分离装置。原机分离出的梗丝混合物进入梗签一次分离装置,在真空悬浮腔内将混合物再次分离;一次分离出的较重烟丝和梗签的混合物输送到除尘房,较轻烟丝输送到梗签二次分离装置,在离心分离腔内将混合物再次分离;二次分离出的较轻烟丝直接进入制烟环节,含有少量烟丝的梗签混合物进入吸尘室。利用Ansys Workbench14.0软件对两种真空悬浮腔进行仿真分析,结果显示:方形腔体的梗丝分离效果好于圆柱形腔体,风分气压范围为-1.8×105~-2.3×105 Pa;将离心分离腔体设计为“马蹄形”,有利于气流流速发生变化,减少烟丝造碎。以曲靖卷烟厂生产的“云烟(软珍品)”“云烟(软紫)”两种卷烟牌号为对象进行测试,结果表明:①改进后ZJ17卷烟机组平均梗中含丝率从20.27%下降到1.80%,每台机组可节约烟丝3 180 kg∕年;②安装分离装置不会对烟支卷制质量产生影响。该装置可为提升卷烟厂精益生产水平提供支持。

     

    Abstract: In order to use cut rags more efficiently and minimize tobacco waste, a standalone sliver separating device was designed for ZJ17 cigarette maker. The mixture of tobacco particles discharged from the separator in ZJ17 cigarette maker was further separated in a vacuum floating chamber of the first separator, then the heavier tobacco particles were conveyed into the dust removal room, and the lighter particles were conveyed into the second separator and separated by the centrifugal separation chamber. From that, the lighter particles (shreds) were used to manufacture cigarette directly, and the heavier particles containing less shreds were conveyed to the dust suction room. Two forms of floating chambers were simulated with Ansys Workbench14.0 software, the results showed that the square chamber was more efficient than the cylindrical chamber in sliver separation, and the air pressure range was from -1.8×105 to -2.3×105 Pa. The U-shaped chamber body was beneficial to the creation of airflow velocity variation and the reduction of shred breakage in the centrifugal separation. The sliver separating device was tested on cigarette brands "Yunyan (Soft Precious)" and "Yunyan (Soft Purple)" in Qujing Cigarette Factory, the results indicated that:1) The average shred content in the tobacco particles discharged from ZJ17 cigarette maker decreased from 20.27% to 1.80%, i.e. 3 180 kg cut tobacco could be saved per cigarette maker every year. 2) The standalone separating device did not affect the making and assembling quality of cigarettes. This device provides a support for elevating the lean production level of cigarette factories.

     

/

返回文章
返回