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基于遗传算法的卷烟换牌排产与优化设计

Scheduling of cigarette brand change and its optimization based on genetic algorithm

  • 摘要: 为解决卷烟生产换牌耗时长等问题,采用遗传算法对卷烟换牌排产进行了优化设计。结合卷烟换牌生产情况,分析了换牌耗时与设备规格调整之间的关联特性;通过增大变异概率和交叉概率对遗传算法进行改进,防止算法陷入局部最优解;改进后遗传算法能够快速找到全局最优解,计算得到最短换牌耗时并给出最优排产方案。仿真结果表明,寻找到的最优排产方案可节约时间240 min;根据仿真最优排序进行卷烟排产试验,结果显示优化后换牌耗时比优化前缩短105 min,有效提高了生产效率。该方法可为完善卷烟生产计划、优化调度策略提供技术支持。

     

    Abstract: In order to rationalize cigarette brand change in production, cigarette production scheduling was optimized with genetic algorithm. On the basis of production conditions, the relations between the duration of brand change and machine adjustment was analyzed; and genetic algorithm was modified by increasing probability of mutation and probability of crossover to prevent the algorithm from falling into the local optimization. The modified genetic algorithm could quickly find out the global optimal solution, give out the shortest time needed for brand change and the optimal production schedule. The simulation results showed that the optimal production schedule could save time by 240 min. An experiment carried out according to the optimal simulation schedule indicated that the time consumed for brand change was shortened by 105 min, and the production efficiency was promoted effectively. This method provides technical supports for perfecting cigarette production plan and optimizing scheduling strategy.

     

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