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ZB45包装机组自动储包补包装置的设计

Design of automatic packet reservoir for ZB45 packer

  • 摘要: 为减少ZB45包装机组因辅机停机造成主机停机次数多、原辅材料消耗大等问题,设计了一种自动储包补包装置。该装置安装在烟包输送通道侧面,其储包装置和补包装置分别与烟包输送通道连接,实现自动储包补包功能;通过优化主机降速程序,延长主机继续运行时间,减少主机停机次数,降低原辅材料消耗。以毕节卷烟厂生产的"黄果树(长征)"牌卷烟为对象进行测试,结果表明:安装该装置后,可自动储包补包258包烟,辅机停机后主机继续运行时间延长365 s,因辅机停机导致的主机停机次数减少约5次/班次,剔除烟包量减少90包/台班,机组运行效率提高1.93百分点,节约小盒商标纸约65.45万张/年。该技术可为提高包装机组生产适应性提供支持。

     

    Abstract: In order to raise the efficiency of ZB45 packing line and reduce waste packaging material, an automatic packet reservoir was designed. The packet reservoir flanked the cigarette packet conveying passage, and its packet storing device and packet replacer were separately connected to the cigarette packet conveying passage to store and replace packets automatically. At the same time, the speed control program of the main machine was optimized to keep the machine running at a lower speed if necessary in order to emergency stop. The cigarettes of brand "Huangguoshu (Long March)" were tested in Bijie Cigarette Factory, the results showed that the designed device could store or replace 258 cigarette packets automatically, the main machine could keep running for 365 s after its upstream or downstream equipment failure. Thereby, the emergency stop of main machine caused by those troubles decreased by 5 times per shift, and the rejected cigarette packets decreased by 90 packets per shift, production efficiency increased by 1.93 percentage points, and about 654.5 thousand labels could be saved per year. This technology provides a support for improving the production adaptability of cigarette packers.

     

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