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基于平库条件的配方打叶复烤均质化技术

Consistent threshing and redrying of blended tobacco based on flat warehouses

  • 摘要: 为探索打叶复烤过程中均质化加工的适宜控制方法,通过对比3种不同均质化加工调控模式,分析了分选及加工过程中烟叶烟碱CV值的变化。结果表明:配方比例调控模式各批次成品片烟烟碱CV值为3.78%~7.63%,平均值为5.47%。混配组合调控模式各批次成品片烟烟碱CV值为2.45%~3.90%,平均值为2.92%。相似组合调控模式,即根据原烟小产地、叶位、品种、外观质量等综合质量进行相似性组合,形成相似单元,各相似单元半成品烟叶有序入库、出库组合,将各相似单元半成品烟叶组合成能够代表整个批次质量水平的加工单元进行投料打叶复烤的均质化加工模式,各批次成品片烟烟碱CV值为3.01%~3.59%,平均值为3.24%。混配组合和相似组合调控模式成品片烟烟碱CV值差异不显著,均显著低于配方比例调控模式。

     

    Abstract: To control and improve blending uniformity during tobacco threshing and redrying processes, the changes in nicotine content's coefficient of variation (CV) in tobacco leaves during separating and processing were analyzed by comparing three control methods of consistent processing. The results showed that the CVs of nicotine content in redried tobacco strips of all batches under the blend proportion control method ranged from 3.78% to 7.63%, with the average CV of 5.47%. The CVs of nicotine content in redried strips of all batches under the mixing combination control method were from 2.45% to 3.90%, with the average 2.92% CV. Under the similarity combination control method (whereby cured tobacco leaves were grouped according to their specific planting areas, stalk positions, varieties and appearance quality to form so-called similarity units. These units were stored in order and combined into processing units, which could represent the quality of the whole batch), the CVs of nicotine content in redried strips were 3.01%-3.59%, with the average 3.24% CV. There was no significant difference on CVs of nicotine contents between the mixing combination and the similarity combination control methods, which were significantly lower than those of the blend proportion control method.

     

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