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膨胀烟丝回潮系统的改进

Improvement of conditioning system for expanded tobacco

  • 摘要: 为解决膨胀烟丝回潮时筒壁粘料量大、烟丝含水率不稳定等问题,采用分步分比例加水工艺对回潮系统进行改进。安装加湿漏斗和加湿振槽,与滚筒式回潮机共同完成加水过程,通过定量加水方式提高烟丝的耐加工性;改进滚筒式回潮机的喷水装置和抄料板,通过降低加水强度和集中度,减少筒壁粘料量。以厦门烟草工业有限责任公司提供的A级膨胀烟丝为对象,对改进前后回潮系统进行测试,结果表明:改进后膨胀烟丝填充值提高0.82 cm3/g,出丝率提高1.28百分点,整丝率提高1.88百分点,碎丝率降低1.22百分点,筒壁粘料量降低12.39 kg/批次,含水率标准偏差降低0.039百分点。该技术可为提升膨胀烟丝品质提供支持。

     

    Abstract: In order to reduce the amount of tobacco built up on the inside wall of conditioning cylinder and the fluctuation of moisture content in expanded tobacco, the conditioning system was improved with the three-step humidifying technology. A humidifying hopper and a humidifying vibrating trough were added to complete the wetting process together with the conditioning cylinder and improve the processing characteristics of tobacco step by step. The nozzle system and lifting paddles in the conditioning cylinder were modified to adapt to lower intensity of water supplying. The improved conditioning system was tested with expanded tobacco of Grade A provided by Xiamen Tobacco Industrial Limited Corporation, and the results showed that the filling value, yield and integral strand proportion of expanded tobacco increased by 0.82 cm3/g, 1.28 percentage points and 1.88 percentage points respectively; the short strand proportion, the amount of tobacco buildup on cylinder wall and the standard deviation of moisture content decreased by 1.22 percentage points, 12.39 kg/batch, 0.039 percentage points respectively. This technology provides a support for promoting the quality of expanded tobacco.

     

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