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升华前干冰烟丝流量控制系统的优化设计

Optimization design of control system for dry ice impregnated tobacco conveying belt

  • 摘要: 为解决膨胀烟丝生产中人工调节定量带变频器频率导致升华后烟丝流量及含水率波动大等问题,基于PLC技术对升华前干冰烟丝流量控制系统进行了改进。以干冰烟丝从定量带入口至出口间行程作为控制周期,利用振动仓内烟丝质量在控制周期内的变化量确定定量带上烟丝质量,根据经验设定定量带上干冰烟丝流量,计算得出定量带运行频率,并对定量带频率控制程序进行改进。以广州卷烟厂生产的A牌号卷烟膨胀烟丝为对象进行测试,结果表明:改进后实现了升华前干冰烟丝流量的自动调控,升华后烟丝流量超标次数减少约0.56次/h,每小时超标时间减少约175.04 s,烟丝含水率极差下降0.27百分点,标准差下降0.027百分点,有效提高了烟丝流量和含水率稳定性。该技术可为提高膨胀烟丝内在品质提供支持。

     

    Abstract: To reduce the fluctuations of tobacco flow and moisture content in cut tobacco after CO2 sublimation caused by the manual regulation of the frequency converter in the metering belt, the control system was modified based on PLC technology. Taking the travel distance from tobacco inlet to outlet of the metering belt as a control cycle, the weight of tobacco on the belt was determined by the difference of tobacco weight in the vibrating hoper in a control cycle; the throughput of dry ice impregnated tobacco was automatically controlled via empirically setting the throughput value, calculating the operating frequency of the belt within a control cycle and modifying the frequency control program. The expanded tobacco for cigarette brand A was tested in Guangzhou Cigarette Factory, the results showed that the incidence and duration that tobacco throughput exceeded the standard value after CO2 sublimation decreased by about 0.56 times/h and 175.04 s/h respectively, the range and standard deviation of moisture content in tobacco reduced by 0.27 and 0.027 percentage points respectively. The consistency of tobacco throughput and moisture content in tobacco was effectively promoted. This technology provides a support for improving the intrinsic quality of expanded tobacco.

     

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