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卷烟制丝生产线集中除尘系统的改进

Modification of centralized dust removal system for tobacco primary processing line

  • 摘要: 为解决制丝生产线集中除尘系统管道中存在粉尘沉积及管道堵塞等问题,基于气-固两相流理论和风速计算方法对除尘系统进行了改进。简化管道结构,将两条并联连接的除尘支管改为串联连接,增大管道内风速;采用耐磨弯头,并将弯头的曲率半径由原来的管道直径1.5倍增加至2倍,减少气流动能的阻力损失。以南京卷烟厂的4条制丝生产线为对象进行测试,结果表明:改进后集中除尘系统管道内风速达到29.4 m/s,远大于粉尘输送所需的最小风速18 m/s;管道堵塞次数减少4.33次/月,停机时间减少344.2 min/月。该技术可为提高制丝线集中除尘系统的运行效率提供支持。

     

    Abstract: In order to reduce the dust built up and jam in the piping of centralized dust removal system for tobacco primary processing line, the system was modified on the basis of gas-solid two-phase flow theory and calculation of piping system. The piping arrangement was simplified by joining the two parallel dust removal branches in series, raising the air velocity, adopting wear-resistant elbows, and increasing the curvature radius of the elbows from 1.5 times of pipe diameter to 2 times to reduce the resistance loss. The modified system was tested on four tobacco primary processing lines in Nanjing Cigarette Factory, and the results showed that the air velocity reached 29.4 m/s, which was much higher than the minimum of 18 m/s required for dust conveying; the system blockage decreased by 4.33 times per month, and the accumulated down time reduced by 344.2 min per month. This technology provides a support for promoting the operation efficiency of centralized dust removal system for tobacco primary processing line.

     

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