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基于实验室批式滚筒干燥装置的热加工强度表征及其对烟丝物理特性的影响

Characterization of thermal processing intensity in cylinder drying and its influences on physical properties of cut tobacco based on laboratory scale cylinder dryer

  • 摘要: 为研究烟丝滚筒干燥过程加工强度的归一化定量表征方法,以实验室批式滚筒干燥装置为平台分析了烟丝在滚筒干燥过程中自身热状态的变化,提供了一种新的烟丝滚筒干燥过程热加工强度表征方法。考察了不同加工条件(筒壁温度和热风温度)对热加工强度的影响,利用图像法和筛分法研究了不同加工条件对烘后烟丝主要物理特性(卷曲度、填充值、耐加工性)的影响规律。结果表明:①以烟丝干燥过程Ts-X特征曲线表征烟丝干燥过程热加工状态变化特征,采用该特征曲线积分平均值表征滚筒干燥过程热加工强度,该参数具有明确的物理意义,即物料在滚筒干燥过程中单位脱水量对应的温度变化率。②实验条件下的滚筒干燥热加工强度范围为4.26~5.10℃/%,筒壁温度和热风温度的升高均会导致热加工强度增大,但筒壁温度和热风温度升高相同温度时,筒壁温度对热加工强度的贡献比热风温度高30%~70%。③在不同的干燥条件下,随着热加工强度增大,烟丝卷曲度和填充值也相应增大,烟丝耐加工性减小。

     

    Abstract: In order to develop a normalized quantitative characterization method for the processing intensity of tobacco cylinder drying process, an index reflecting the thermal processing intensity of tobacco was investigated in a laboratory scale cylinder dryer. The effects of cylinder wall temperature and hot air temperature on the thermal processing intensity were investigated. Three main physical properties (crimpness, filling power and processing endurance) of dried cut tobacco were experimentally evaluated by using imaging analysis and sieving method. The results showed that:1) The Ts-X curve of tobacco drying process reflected the variation characteristics of thermal processing state of cut tobacco during drying. The integral average value of the curve could be used to characterize the thermal processing intensity of the cylinder drying process. 2) Under the experimental conditions, the value of thermal processing intensity ranged from 4.26 to 5.10℃/%. The rise of cylinder wall temperature or hot air temperature could result in an incremental thermal processing intensity. However, when cylinder wall temperature and hot air temperature increased at the same rate, the contribution rate of cylinder wall temperature to thermal processing intensity was about 30%-70% higher than that of hot air temperature. 3) Under different drying conditions, the crimpness and filling value of cut tobacco increased, while its processing endurance decreased with the increase of thermal processing intensity.

     

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