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叶丝滚筒干燥过程复杂网络关系研究与应用

Research and application of complex network relationships during cylinder drying of cut tobacco strips

  • 摘要: 为合理利用卷烟加工过程中生产实际数据,采用贝叶斯网络分析方法,通过建立叶丝滚筒干燥工序复杂网络模型,对各影响因素与质量指标之间的复杂关系进行了研究。结果表明:①构建的复杂网络模型能真实反映叶丝干燥工序中各影响因素对质量指标的影响关系和影响程度,并与生产实际相吻合;②该叶丝滚筒干燥工序控制模式下,对叶丝干燥工序出料含水率、出料温度和叶丝冷却工序出料含水率影响最大的因素分别为叶丝干燥工序的II区筒壁温度、II区蒸汽阀门开度和II区筒壁温度,其影响权重分别为24.13%、26.85%和25.42%。③构建的复杂网络模型对叶丝干燥工序出料含水率和出料温度进行预测,在工艺技术标准范围内预测精度分别达到83.14%和82.67%,具有较好的工程预测效果。④在复杂网络模型自学习方面,与模型M(使用806批数据)相比,模型N(使用1 261批数据)对叶丝干燥工序出料含水率和叶丝冷却工序出料含水率的预测精度均提升1百分点以上,具有较好的自学习能力。

     

    Abstract: To use data gathered during cigarette production, complex relationships between the influencing factors and the quality indexes of dried cut strips were studied through Bayesian network model analysis. The results showed that:1) The established network models could truly reflect the relationships and degrees of various factors on the quality indexes during cylinder drying process, and the results were consistent with the actual production outcome. 2) Under the controlled cylinder drying procedure, the most influential factors on the moisture content, the tobacco temperature and the moisture content in output tobacco from cooling procedure were the cylinder wall temperature in section Ⅱ, the opening of automatic valve in section Ⅱ and the cylinder wall temperature in section Ⅱ with the weight of 24.13%, 26.85% and 25.42% respectively. 3) The prediction accuracies of the established network models for the moisture content and the temperature of output tobacco from drying procedure were 83.14% and 82.67% respectively, both within the technical standard range. 4) During self-learning, compared with model M (using 806 batches of data), model N (using 1 261 batches of data) promoted the prediction accuracy by more than 1 percentage point for the moisture content in output tobacco from drying procedure and cooling procedure, and had a better self-learning ability.

     

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