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面向卷烟爆珠放行检验的气泡缺陷检测方法

Method for release inspection of cigarette capsules with bubble defects

  • 摘要: 为在卷烟爆珠放行检验中准确检测出气泡缺陷爆珠,避免将污点、白斑以及胶皮粘附等非必检缺陷误识别为气泡,基于计算机视觉技术建立了一种高精度气泡缺陷检测方法。首先,在HSV(Hue,Saturation,Value)颜色空间中对图像进行分割,实现爆珠区域的精确提取;其次,对LoG(Laplacian of Gaussian)边缘检测算子进行改进,增强气泡轮廓,抑制其他缺陷轮廓;最后,根据气泡的“双液环”特性对提取出的轮廓进行编码,准确识别出气泡。采用3种不同规格、不同颜色的爆珠样品对该方法进行测试,结果表明:本文方法对气泡缺陷的平均识别率为98.9%,平均误检率为0.21‰,与人工检测对比偏差为±0.03%,对不同类别爆珠的气泡缺陷均具有较高识别率。该方法可为提高卷烟爆珠外观质量检测水平提供支持。

     

    Abstract: In order to accurately inspect the cigarette capsules with bubble defects in release inspection and discriminate bubble defect from stains, white spots, and other minor surface defects, a high precision inspection method based on computer vision was proposed. Firstly, the capsule area was precisely extracted via the image segmentation in an HSV (Hue, Saturation, Value) color space; secondly, the LoG edge detection operator was improved to enhance bubble contour and suppress the contours of the other defects; finally, the extracted contours were coded according to the "double liquid ring" characteristics of the bubbles to accurately recognize the bubbles. The proposed method was tested with capsule samples of three different specifications and of different colors. The results showed that the average recognition rate of the proposed method for bubble defects was 98.9%, the average false positive rate was 0.21‰, and the deviation was ±0.03% comparing with manual inspection. The proposed method features a higher recognition rate for bubble defects, and provides a support for promoting the appearance quality inspection of cigarette capsules.

     

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