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基于烟丝风速比控制的丘堆状风力喂丝工艺

Dune-shaped pneumatic cut tobacco feeding technology based on velocity ratio between cut tobacco and air

  • 摘要: 为解决风力喂丝工艺风速过高、烟丝速度不可控带来的烟丝分层、造碎较大等问题,采用基于烟丝风速比控制的丘堆状风力喂丝方法,对风力喂丝系统进行了升级改造。以龙岩烟草工业有限责任公司在制品“七匹狼(红)”为对象进行测试,引入烟丝风速比△VAT作为控制参量,增大喂丝流量,增加自动防堵料模块。结果表明:①烟丝风送速度控制在7~11 m/s时,能实现低风速的丘堆状风力喂丝,烟丝不会与送丝管道产生过多摩擦,可有效保护烟丝。②将△VAT值比例控制在0.70至0.85之间,可以达到最好的烟丝输送状态。③风力喂丝系统改进后实现了低风速的丘堆状风力喂丝,风速由不可控降低至11.32 m/s,烟丝速度降低至9.5 m/s,烟丝风速比为0.84,有效解决了原系统烟丝风送速度过快带来的烟丝分层问题,提升了生产的工艺质量。④系统改进后烟丝的混合均匀度由5.41%降低至5.16%;同时风速降低有效减少了烟丝消耗,烟丝整丝率下降绝对值由1.27%降低至0.74%,烟丝消耗由32.17 kg·(50 000支)-1降低至31.34 kg·(50 000支)-1

     

    Abstract: To avoid segregation and breakage of cut tobacco during pneumatic feeding caused by excessively high air velocity and uncontrollable tobacco velocity, the pneumatic tobacco feeding system was modified via adopting a dune-shaped pneumatic cut tobacco feeding method. This method was based on the control of velocity ratio between cut tobacco and air (△VAT). Septwolves (Red) brand cigarettes were tested in Longyan Tobacco Industrial Limited Corporation at an increased tobacco feeding flow, △VAT was introduced as a control parameter and an automatic anti-blocking module was added. The results showed that: 1) When the pneumatic tobacco feeding velocity was controlled within 7-11 m/s, dune-shaped pneumatic cut tobacco feeding at a lower air velocity was realized and excessive friction between tobacco and feeding pipe was avoided to effectively protect cut tobacco. 2) When the ratio of △VAT was controlled between 0.70 and 0.85, best cut tobacco conveying status was achieved. 3) The modification of pneumatic feeding system realized dune-shaped pneumatic tobacco feeding at a lower air velocity, the air velocity was reduced from uncontrollable to 11.32 m/s, cut tobacco velocity was reduced to 9.5 m/s, and △VAT was 0.84, which effectively prevented tobacco segregation and improved the output quality. 4) After the modification, the blending uniformity of cut tobacco decreased from 5.41 to 5.16; meanwhile the reduction of air velocity effectively decreased tobacco consumption. The absolute value of reduction of integral strand proportion changed from 1.27% to 0.74%, and the tobacco consumption per 50 000 cigarettes decreased from 32.17 kg to 31.34 kg.

     

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