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辊轴式片烟尺寸调控系统的设计与应用

Design and application of rolling axial system for controlling size range of tobacco strips

  • 摘要: 为在打叶复烤生产中获得合理的片烟尺寸,基于差速柔打原理,设计了一种辊轴式片烟尺寸调控系统。该系统由振动输送机、辊轴筛分设备、大片二次处理设备和风选设备4大部分组成。通过振动输送机松散物料,提升筛分效率;利用辊轴筛分设备和大片二次处理设备对筛分出的超大片进行剪切,以减小片烟面积,并筛分出含梗片烟。以2018年河南省平顶山产C3F烤烟烟叶为对象,分别采用优化框栏工艺、平板振动筛分复打工艺、辊轴式片烟尺寸调控系统和常规打叶复烤工艺4种方式进行对比测试,结果表明:在4种处理工艺中,经辊轴式调控系统处理后,10 mm×10 mm~35 mm×35 mm的适宜片型比例显著提高,达69.20%; < 10 mm×10 mm的片烟比例未显著增加;叶中含梗率降低至0.99%;均匀性系数提高至1.04%。该方法可为提升片烟尺寸分布均匀性提供技术支持。

     

    Abstract: In order to control the size range of strips in the process of green leaf threshing, a rolling axial system was designed based on the principle of differential threshing. The system mainly includes a vibrating conveyor, a rolling axial screen, a large strip processing device and a pneumatic separator. The vibrating conveyor loosens tobacco to achieve high screening efficiency; the rolling axial screen and large strip processing device reduce the size of the large strips and sort out the stem-containing strips. Taking C3F tobacco leaves harvested in 2018 from Pingdingshan in Henan as test material, four technologies, including optimized basket, flat vibration screening re-threshing, rolling axial system and the conventional green leaf threshing, were parallelly tested. The results showed that the rolling axial system significantly raised the proportion of strips with the desired size range of 10 mm×10 mm to 35 mm×35 mm up to 69.20%, and the proportion of strips smaller than 10 mm×10 mm did not increased significantly; the stem content in lamina decreased to 0.99%; and uniformity coefficient increased to 1.04%. This method provides a technical support for promoting the uniformity of strips' size distribution.

     

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