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PROTOS MAX-M8滤嘴接装机供胶装置的改进

Modification of adhesive supply system in PROTOS MAX-M8 filter assembler

  • 摘要: 为解决PROTOS MAX-M8滤嘴接装机供胶装置存在的乳胶气泡、胶压不足等导致故障停机等问题,基于流体力学原理对供胶装置进行了改进。调整气动隔膜泵的安装位置,将气动隔膜泵与储胶桶直接相连,供胶管道缩短1.2 m,接头数量减少8个,使加压后乳胶以最短路线压入喷胶控制阀,减小供胶管道压力损失;重新设计选型气动隔膜泵,气动隔膜泵流量由20 mL/min增加至50 mL/min。以广州卷烟厂生产的“双喜(硬经典1906)”牌卷烟为对象进行测试,结果表明:改进后供胶装置运行稳定,未出现因乳胶供给引起的故障停机现象,接装后的泡皱及漏气烟支由改进前的115支/班次减少到37支/班次。该技术可为提高卷烟接装质量提供支持。

     

    Abstract: As a solution to the machine failures caused by air bubbles and lower adhesive pressure, the adhesive supply system in PROTOS MAX-M8 filter assembler was modified on the basis of fluid mechanics principle. The pneumatic diaphragm pump was relocated to make it connect to the adhesive pot directly. The pipeline was rearranged to cut pipe length by 1.2 m and dispense with 8 pipe connectors thereby to reduce the pressure loss in the adhesive supply pipe. The pneumatic diaphragm pump was replaced to increase flow rate from 20 to 50 mL/min. The modified adhesive supply system was tested on cigarette brand "Double Happiness (Hard Classic 1906)" in Guangzhou Cigarette Factory, the results showed that the new system ran stably, and the machine failures caused by adhesive supplying was avoided; the defective cigarettes with wrinkled tipping paper or air leak decreased from 115 to 37 cigarettes per shift. This technology provides a support for promoting the quality of cigarette filter assembling.

     

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