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基于离散元法的烟丝加香机优化设计

Optimized design of tobacco flavoring cylinder based on discrete element method

  • 摘要: 为解决加香机因设计不合理造成烟丝加香均匀性差、香精吸收率低、污染外部环境等问题,基于离散元法采用EDEM仿真软件对加香机滚筒的抛料特性进行模拟,通过分析不同抄板数量和滚筒转速下烟丝运动轨迹和分离比率,优化了抄板数量和结构、滚筒转速以及喷雾装置。以昆明船舶设备集团有限公司生产的SJ236B型加香机为对象,对改进前后1 g烟丝中特征香味成分的质量进行测试,结果表明:改进后β-苔黑酚酸甲酯质量RSD值由19.81%下降至5.68%,解吸率由46.49%上升至62.78%;苯甲酸苄酯质量RSD值由16.14%下降至6.06%,解吸率由24.34%上升至65.40%;加香机周围空气中的非甲烷总烃质量浓度下降70%以上。该技术可为提升烟丝加香均匀性提供支持。

     

    Abstract: In order to promote the uniformity of tobacco flavoring and flavor absorption, and reduce the pollution to environment, EDEM simulation software was used to simulate the movement of tobacco in a flavoring cylinder based on discrete element method. The number and shape of paddles, the rotational speed of cylinder and atomizing device were optimized through analyzing the movement trajectory and separation ratio of cut tobacco at different numbers of paddles and different rotational speeds of cylinder. An SJ236B flavoring cylinder manufactured by Kunming Marine Equipment Group Limited Corporation was tested and the contents of characteristic aroma components in 1 g of flavored cut tobacco were determined before and after optimization. The results showed that: after optimization, the RSD of methyl β-orcinolcarboxylate in tobacco decreased from 19.81% to 5.68% and that of benzyl benzoate decreased from 16.14% to 6.06%; the desorption rate of methyl β-orcinolcarboxylate increased from 46.49% to 62.78% and that of benzyl benzoate increased from 24.34% to 65.40%; the concentration of total non-methane hydrocarbon in the air around the flavoring cylinder reduced by more than 70%. This technology provides a support for improving the uniformity of cut tobacco flavoring.

     

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