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ZJ116B型卷接机组滤嘴供应系统的改进

Modification of filter plug supply system in ZJ116B filter cigarette maker

  • 摘要: 为解决ZJ116B型卷接机组生产中因滤嘴切割轮负压过大而造成滤棒缺失等问题,对机组的滤嘴供应系统进行改进。通过在负压管道上安装阀门机构,对滤嘴供应系统的负压值进行调节;为保证并行轮上滤嘴横移到位且切割轮、错位轮、加速轮上滤嘴不掉落,对滤嘴运动和受力进行分析,结果显示阀门开度为5/6、切割轮负压风孔半径由1.75 mm缩小至1.25 mm时,可大幅减少因滤棒卡阻而导致的切割轮上滤嘴缺失数量。以淮阴卷烟厂生产的“南京(煊赫门)”细支烟为对象进行测试,结果表明:改进后ZJ116B机组切割轮上滤嘴缺失数量减少97.59%且未出现设备停机现象。该技术可为提高细支卷接设备运行效率提供支持。

     

    Abstract: To avoid the filter plug missing caused by excessive negative pressure of cutting drum, the filter plug supply system in ZJ116B filter cigarette maker was modified by adding a valve to pressure pipe. To ensure that the filter plugs on the shifting drum arrived at their right positions and to prevent the filter plugs on the cutting, grading and accelerating drums from falling, the movement and load analyses of filter plugs were carried out. It was found that if the valve was 5/6 opened and the radius of the vacuum hole in the cutting drum reduced from 1.75 mm to 1.25 mm, the number of missing filter plugs on cutting drum caused by filter plug jamming would decrease significantly. The modified ZJ116B filter cigarette maker was tested on slim cigarette brand "Nanjing(Xuanhemen)" in Huaiyin Cigarette Factory, the results showed that the number of missing filter plugs decreased by 97.59%, and there was no machine shutdown. This technology provides a support for promoting the efficiency of slim cigarette makers.

     

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