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ZJ118卷接机组二次分切圆刀自动清洁装置的研制

Development of automatic cleaning device for second cut circular knife in ZJ118 filter cigarette maker

  • 摘要: 为解决ZJ118卷接机组二次分切圆刀切割高硬度滤棒和深色接装纸时,因圆刀粘附接装胶和油墨导致烟支切口端面不齐、烟支染色等问题,设计了一种圆刀自动清洁装置。优化二次分切圆刀机构结构并增加具有螺旋进给功能的毛毡清洁头,使圆刀切割烟支后再切入毛毡清洁头,利用毛毡材料对圆刀表面的胶水油墨进行清洁,同时在毛毡材料中滴入润滑油以降低圆刀温度。以深圳烟草工业有限责任公司使用的2台ZJ118机组为对象进行测试,结果表明:使用圆刀清洁装置后,圆刀温度降低36.1 ℃,更换周期延长413.5 h,平均产量提升142.2万支/班次。该技术可为提高细支烟卷接机组运行效率和烟支质量提供支持。

     

    Abstract: To remove tipping glue and printing ink residues on the second cut circular knife in ZJ118 filter cigarette maker, an automatic cleaning device for the circular knife was designed. By optimizing the structure of the second cut circular knife mechanism and adding a felt cleaning head with a screw type infeed function, the circular knife is cleaned while it is cutting into the felt cleaning head. At the same time, the felt cleaning head is lubricated to reduce the temperature of the circular knife. The designed cleaning device was tested on two ZJ118 filter cigarette makers at Shenzhen Tobacco Industrial Corporation Limited. The results showed that the temperature of the circular knife was reduced by 36.1 ℃, its service life was extended by 413.5 h, and the average output was increased by 1.422 million cig./shift. This technology provides support for improving the operation efficiency of slim cigarette makers and the quality of cigarettes.

     

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