本平台为互联网非涉密平台,严禁处理、传输国家秘密或工作秘密

基于物联网的烟叶烘烤温湿度数据采集分析与算法构建

IoT-based acquisition and analysis algorithms for temperature and humidity data during tobacco flue-curing

  • 摘要: 为规范采集和利用烘烤过程烤房干湿球温度数据,运用物联网技术采集烘烤过程烤房干湿球温度数据,利用Python程序建立数据清洗、温湿度曲线识别、烘烤阶段识别、烘烤工艺指标分析算法,并对我国部分烟叶产区2019—2021年的13 493炉次烘烤数据进行分析。结果表明,利用物联网技术采集烤房干湿球温度数据结合算法,可自动提取单座烤房每一炉次烘烤温湿度曲线,并分析烘烤过程的时间管理、湿度管理和异常掉温等烘烤工艺指标。基于算法分析,13个地区(市、州)烟叶产区的烘烤总时长在139.1~188.5 h,变黄期、定色期和干筋期的时长分别为54.5~98.1 h、48.9~69.7 h和34.1~58.7 h,占烘烤总时长的比例分别为33.7%~53.2%、27.5%~41.2%和19.3%~31.7%。烘烤过程变黄前期、变黄中期、变黄后期、定色前期、定色中期、定色后期、干筋后期的湿球温度分别为35.7~36.9 ℃、35.6~37.4 ℃、34.5~36.9 ℃、34.0~36.5 ℃、34.3~37.1 ℃、35.2~37.8 ℃和38.3~41.1 ℃。基于物联网采集烘烤过程温湿度时序数据并结合算法识别分析,可实现烘烤工艺执行情况的快速准确判断。

     

    Abstract: To collect and utilize dry and wet bulb temperature data in flue-curing barns during flue-curing, IoT (internet of things) technology was adopted to collect the data and Python program was used to establish algorithms for data cleaning, temperature and humidity curve identification, flue-curing stage identification and the process index analysis. The data from 13 493 flue-curing processes in tobacco producing areas in China from 2019 to 2021 were analyzed. The results showed that by adopting the IoT technology to collect the dry and wet bulb temperature data of flue-curing barns and combined with the developed algorithms, the flue-curing temperature and humidity curves of single flue-curing process in each barn could be automatically extracted, and the flue-curing process indexes such as time management, humidity management and abnormal temperature drop during the flue-curing process could be analyzed. The results indicated that the total flue-curing duration of 13 tobacco producing areas (cities and prefectures) was 139.1-188.5 h, in which the yellowing stage, color-fixing stage and stem-drying stage were 54.5-98.1 h, 48.9-69.7 h and 34.1-58.7 h respectively, accounting for 33.7%-53.2%, 27.5%-41.2% and 19.3%-31.7% of the total flue-curing duration. The wet bulb temperatures during the flue-curing process at the early yellowing stage, middle yellowing stage, late yellowing stage, early color-fixing stage, middle color-fixing stage, late color-fixing stage and late stem-drying stage were 35.7-36.9 ℃, 35.6-37.4 ℃, 34.5-36.9 ℃, 34.0-36.5 ℃, 34.3-37.1 ℃, 35.2-37.8 ℃ and 38.3-41.1 ℃. Based on the temperature and humidity data in a chronological order collected by IoT technology and combined with the algorithm identification and analysis, the performance of flue-curing processes could be analyzed rapidly and accurately.

     

/

返回文章
返回