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烟梗的臭氧预处理工艺优化及对其内在品质的影响

Optimization of ozonation pretreatment and its effects on tobacco stem intrinsic quality

  • 摘要: 为改善烟梗内在品质,提高烟梗的利用率,以对感官质量影响较大的细胞壁物质木质素为指标,研究了烟梗臭氧预处理反应温度、反应时间和烟梗含水率对烟梗木质素含量(质量百分比)的影响,并对工艺参数进行了优化,对比分析了臭氧预处理前后烟梗微观结构、化学成分、香味成分和感官质量的差异。结果表明:①温度、烟梗含水率、反应时间对烟梗木质素含量均有显著的影响,且随反应温度、烟梗含水率、反应时间的增加,木质素含量降低。臭氧预处理烟梗木质素的最佳反应条件为温度35 ℃、反应时间120 min、烟梗含水率40%,此条件下木质素含量降低2.58百分点,降幅达55.60%。②臭氧预处理后烟梗表面的蜡质消失,厚角组织排列无序,导管断裂、破损明显,木质纤维结构被破坏。③经臭氧预处理烟梗的总糖、总植物碱、蛋白质的含量降幅分别为13.08%、18.27%、8.26%,还原糖含量和氮碱比增幅分别为8.40%和16.36%,其他指标变化不明显。④经臭氧预处理后烟梗香气成分的变化较大,总量由136.719 μg/g增加为159.376 μg/g,其中新植二烯、酯类和酸类成分的含量明显增大,增幅分别为306.07%、78.41%和40.24%。⑤与对照样相比,经臭氧预处理的梗丝及掺配后卷烟的香气提升,杂气和刺激性明显降低,余味得到改善,感官质量提高。通过用臭氧对烟梗进行预处理,可以改善烟梗质量,提高烟梗的可用性。

     

    Abstract: In order to improve the intrinsic quality and utilization rate of tobacco stems, lignin content (mass percentage) was used as an index to study the effects of reaction temperature and time of ozonation pretreatment and moisture content in tobacco stem, due to the fact that lignin is a cell wall substance that has a great influence on sensory quality. The ozonation pretreatment parameters were optimized accordingly. The differences in microstructure, chemical components, aroma components and sensory quality of tobacco stem before and after the ozonation pretreatment were compared. The results showed that: 1) The reaction temperature, moisture content in tobacco stem, and the reaction time all had significant effects on the lignin content in tobacco stem. The lignin content decreased with the increase of the reaction temperature, moisture content in tobacco stem, and reaction time. The optimum reaction conditions for the ozonation pretreatment of tobacco stem lignin were 35 ℃, 120 min reaction time, and 40% moisture content. Under the optimized conditions, the lignin content decreased by 2.58 percentage points, with a decrease of 55.60%. 2) After the ozonation pretreatment, the surface wax of the tobacco stem disappeared, the collenchyma tissue was arranged disorderly, the conduit was broken and obviously damaged, and the wood fiber structure was broken. 3) The contents of total sugar, total vegetable alkali and protein decreased by 13.08%, 18.27%, and 8.26%, respectively; the reducing sugar content and nitrogen/nicotine ratio increased by 8.40% and 16.36%, respectively; and the other indexes did not change significantly. 4) The content of aroma components in tobacco stem changed greatly, the total amount increased from 136.719 to 159.376 μg/g, and the contents of neophytadiene, esters and acids increased significantly by 306.07%, 78.41% and 40.24%, respectively. 5) Compared with the control, the aroma of cut tobacco stems after the ozonation pretreatment and the cigarette containing them were enhanced, the offensive odor and irritation were significantly reduced, the aftertaste and sensory quality were improved. The quality and utilization rate of tobacco stems could be promoted by the ozonation pretreatment.

     

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