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平库投料模式下基于烟叶化学指标和表观特性的均质化调控技术

Homogenization control based on chemical indexes and appearance characteristics of tobacco leaves in flat warehouse feeding mode

  • 摘要: 为在平库条件下降低成品片烟多项化学指标变异系数,提升烟叶复烤企业均质化加工水平,研究了一种基于烟叶化学指标和表观特性双因素调控的均质化加工技术。利用便携式近红外光谱仪和在线颜色检测系统采集烟叶化学指标和表观特性信息,通过基于吸引域的均质化分配算法模型进行入库调控,出库时按照均质化通道依次出库,并分析了基于化学和表观特性双因素调控的均质化加工效果。结果表明:调控后成品片烟的烟碱、总氮、总糖、还原糖等多项化学指标的变异系数下降,其中烟碱变异系数由4.31%降为3.31%,总氮变异系数由2.81%下降为1.77%,各化学指标变异系数平均降幅为25.52%。

     

    Abstract: In order to reduce the coefficient of variation (CV) in chemical indexes of tobacco strips under flat warehouse condition and to promote the leaf homogenization during tobacco threshing and redrying, a method based on the combined control technology of chemical indexes and apparent characteristics of tobacco leaves was studied. The chemical indexes and apparent characteristics of tobacco leaves were collected using a portable near-infrared spectrometer and an on-line color detection system. Through the homogenization distribution algorithm model based on the absorption domain, the tobacco leaf warehousing was controlled, and the tobacco leaves were successively retrieved according to the homogenization channel. The homogenization effect based on the combined control of chemical indexes and apparent characteristics was analyzed. The results showed that the CV of nicotine, total nitrogen, total sugar, reducing sugar and other chemical indexes of the processed tobacco strips decreased, the CV of nicotine and total nitrogen decreased from 4.31% to 3.31% and from 2.81% to 1.77%, respectively, and the average CV of chemical indexes decreased by 25.52%.

     

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