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FY117型废烟支处理机排序装置的改进

Modification of collation device in FY117 waste cigarette processor

  • 摘要: 为解决FY117型废烟支处理机排序装置中下烟机构烟支堵塞、各运动件发生干涉而导致故障停机等问题,设计了一种开关式下烟机构,并对排序装置中各运动件的驱动方式进行了改进。开关式下烟机构可上下移动且下烟槽底部安装有开关板。为配合改进后烟支释放方式,将输送烟支的双面齿形带调整至下烟槽正下方,利用凸轮传动机构代替气缸驱动使下烟槽中不同朝向的烟支间歇释放至双面齿形带凹槽中。基于下烟机构、齿形带和开关板等运动件的时序控制要求,采用Solidworks软件对凸轮凹槽的轮廓曲线进行设计,确保各运动件运动平稳并避免发生干涉。以厦门烟草工业有限责任公司生产的“七匹狼(纯境)”牌卷烟为对象进行测试,结果表明:FY117废烟支处理机排序装置改进后,下烟机构烟支堵塞次数由10次/班次降低至0.5次/班次,设备运行效率由75%提高至90%。该技术可为提高废烟支处理效率提供支持。

     

    Abstract: To solve problems such as jam in the cigarette hopper mechanism and interference between moving parts, a flapper-type cigarette hopper was designed for the FY117 waste cigarette processor accordingly, the driving mechanism was modified. The hopper mechanism is movable vertically and has a flapper at the bottom end. The double-sided tooth timing belt for conveying cigarettes is placed directly under the cigarette hopper. Instead of the air cylinder, a grooved cam transmission mechanism is used to agitate the cigarettes of random orientations within the cigarette hopper and intermittently releases the cigarettes into the grooves of the double-sided tooth timing belt. To coordinate the movements of the cigarette hopper mechanism and the flapper with that of the toothed timing belt, the profile of the grooved cam was designed using Solidworks software. The modified collation device was tested with "Septwolves (Chunjing)" brand cigarettes produced by Xiamen Tobacco Industrial Corporation Limited. The results showed that the frequency of jam in the cigarette hopper mechanism decreased from 10 times to 0.5 times per shift, and the operating efficiency of the equipment increased from 75% to 90%. This technology supports the promotion of waste cigarette processing efficiency.

     

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