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国产雪茄烟叶堆垛发酵过程的温度特征分析与数值模拟

Characterization and numerical simulation of temperature during piled fermentation of domestic cigar tobacco

  • 摘要: 为探究烟叶堆垛发酵过程的升温规律,对国产雪茄烟叶堆垛发酵过程的温度进行了实验测定及数值模拟。对烟叶堆垛内部垛芯温度及四周平均温度进行了测试和分析,通过最高温度、温度极差和温升速率判断烟叶堆垛发酵进程,并基于温升速率建立烟叶堆垛发酵过程中测量温度的数值模型。结果表明:①不同发酵周期中,垛芯温度与四周平均温度均呈先上升后稳定的趋势。②随着发酵次数的增加,烟叶堆垛最高温度和温度极差均呈先增加后降低的趋势,温度极差小于5 ℃时,烟叶堆垛发酵的均匀性较好,发酵基本完成。③不同发酵周期中,垛芯温升速率均呈现缓慢变化、快速上升和下降3个不同的阶段,当温升速率持续下降超过24 h时,认为发酵基本完成,可以作为烟叶堆垛发酵结束并翻垛的标志。④烟叶堆垛各监测点温度的模拟值与实测值的变化趋势相同,相对误差在5%以内。该数值模型为量化分析烟叶堆垛发酵进程提供了理论基础。

     

    Abstract: In order to investigate the temperature rise inside cigar tobacco leaf stacks during fermentation, the temperature variation in the fermentation process of domestic cigar tobacco stacks was experimentally measured and numerically simulated. The temperature of the stack core and the average temperature of the core surrounding area were analyzed. The maximum temperature, extreme temperature difference and temperature rise rate were used to determine the fermentation process of the tobacco stack. A numerical model for measuring temperature during tobacco stack fermentation process was established based on the temperature rise rate. The results showed that: 1) In different fermentation cycles, the temperature in the stack core and the average temperature of the core surrounding area first increased and then became stable. 2) As the fermentation frequency increased, the maximum temperature of the stack and the extreme temperature difference first increased and then decreased. When the extreme temperature difference was less than 5 ℃, the uniformity of tobacco stack fermentation was better and the fermentation was almost completed. 3) In each fermentation cycle, the temperature rise rate of the stack core had three stages: a slow change, a rapid increase, and a decrease. When the temperature rise rate continued to decline for more than 24 h, the fermentation was basically completed, which could be used as an indication of the end of stack fermentation and stack turnover. 4) The relative error between the simulated value and the measured value of each temperature measurement point in the stacks was less than 5% with the same change trend. This numerical model provides a practical basis for quantitative analysis of the fermentation process of cigar tobacco leaf stacks.

     

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