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KDF2滤棒成型机组盘式消隙定位装置的设计

Design of disc-type filter unit positioning device for KDF2 filter rod maker

  • 摘要: 为实现空腔复合滤棒的成型,基于KDF2滤棒成型机组设计了一种盘式消隙定位装置。该装置由料棒单元导轨和3个齿数相同的转接盘(按料棒单元输送流程依次为消隙盘Ⅰ、消隙盘Ⅱ和定位盘)组成,3个转接盘的齿宽均与空腔复合滤棒的空腔长度保持一致;消隙盘Ⅰ、Ⅱ的齿间空隙分别比料棒单元长度长1/3K、1/6KK为吸风布带上料棒单元的平均间隙),定位盘的齿间空隙与料棒单元长度一致,可以保证料棒单元经盘式消隙定位装置输送后,相邻两个料棒单元间的空隙被精确缩小至空腔长度;通过优化3个转接盘的直径和转速,可以实现料棒单元的稳定输送。利用改进后的KDF2滤棒成型机组生产两种不同规格的空腔复合滤棒,结果表明:机组可在100 m/min速度下稳定运行,单元相位偏移合格率约为95%,单元缺失/破损率≤0.6%,卡棒次数≤0.4次/万支,空腔尺寸合格率超过99%。该装置有效满足了空腔复合滤棒的成型需求。

     

    Abstract: For producing combined cavity filter rods, a disc-type filter unit positioning device was designed on the basis of KDF2 filter rod maker. The device consists of filter unit guides and three toothed transfer discs (including the first gap diminishing disc Ⅰ, the second gap diminishing disc Ⅱ and positioning disc) with the same tooth number and the same tooth width, which is consistent with the cavity length of the combined cavity filter rod. The tooth spaces of the disc Ⅰ is wide enough to receive the filter unit lengthwise from upstream reliably. To diminish the gap formed thereby between the tooth and the filter unit, the tooth space is decreased step by step through disc Ⅰ to the positioning disc, where the tooth space is exactly to the cavity length, it means the gap is diminished to zero, the filter unit is precisely positioned. In addition, by optimizing the diameter and rotational speed of the three rotary discs, stable transfer of the filter units can be achieved. The modified KDF2 filter rod maker was used to produce combined cavity filter rods of two specifications. The results showed that the maker could operate stably at a speed of 100 m/min. The proportion of filter units with phase deviation within the acceptable range was about 95%, the rate of missing or broken filter units was ≤0.6%, the frequency of rod blocking was ≤0.4 times per 10 000 rods, and the qualified rate of cavity length was over 99%. The designed device effectively meets the needs of combined cavity filter rod production.

     

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