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卷烟在线激光打孔参数测量方法的建立与应用

Establishment and application of a measurement method for cigarette online laser perforation parameters

  • 摘要: 为解决烟支在线激光打孔质量缺少有效检测手段的问题,提出了一种基于计算机视觉技术的在线激光打孔参数测量方法。先通过烟支旋转成像装置,采集并拼接获取滤嘴打孔区域的全景图像,通过滤嘴端部照明方式有效凸显打孔区域的图像对比度,再基于方向投影的自适应分割算法实现小孔的精准分割提取,最后通过目标区域的形态学参数测量实现了孔带距、孔间距和孔面积的检测。结果表明:①提出的基于方向投影的小孔区域分割算法的图像分割及轮廓提取的峰值信噪比(Peak Signal-to-Noise Ratio, PSNR)均较大、结构相似性(Structural Similarity, SSIM)指数均接近1,与真实结果的重合度较高,且分割效果明显优于通用的阈值分割法。②标准打孔计量件孔带距、孔面积及孔间距10次重复测量结果的平均相对偏差分别为0.30%、0.72%和0.41%,具有较高的测量精度。③实际在线激光打孔卷烟样品的孔带距、孔间距和孔面积的变异系数最大值分别为0.54%、0.01%和0.95%,具有较好的测量重复性。该研究中提出的基于方向投影的小孔区域分割算法能够准确获取打孔烟支的打孔参数信息,并为打孔参数与卷烟通风等参数的关联性研究提供技术支撑。

     

    Abstract: To address the lack of effective quality detection methods for cigarette online laser perforation, a measurement method for cigarette online laser perforation parameters was proposed based on computer vision technology. Firstly, a panoramic image of the filter perforated area was captured and spliced using a rotation imaging device for cigarettes. The image contrast of the perforated area was effectively highlighted through the lighting system at the filter end. Then, a self-adaptive segmentation algorithm based on directional projection was used to achieve accurate segmentation and extraction of small holes. Finally, the detections of distance between hole rows, pitch of holes and hole area were achieved by measuring the morphological parameters of the target area. The results showed that: 1) The image segmentation and contour extraction using the proposed small hole region segmentation algorithm based on directional projection both had a high peak signal-to-noise ratio(PSNR)and a structural similarity(SSIM) index close to 1, showing a high degree of consistence with the true results and significantly better segmentation performance than the universal threshold segmentation method. 2) The average relative deviations of the 10 repeated measurements of the distance between hole rows, hole area and pitch of holes for the measuring samples with standard perforations were 0.30%, 0.72% and 0.41%, respectively, indicating high measurement accuracy of the proposed method. 3)The maximum variable coefficients for the distance between hole rows, pitch of holes and hole area of actual online laser perforated cigarette samples were 0.54%, 0.01% and 0.95%, respectively, indicating good repeatability of the proposed method. The small hole region segmentation algorithm based on the directional projection proposed in this study is capable of obtaining accurate perforation parameter information of perforated cigarettes, providing technical support for the correlation between perforation parameters and parameters such as cigarette ventilation.

     

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