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基于轻量化语义分割模型的再造烟叶表面缺陷检测方法

Surface defect detection for reconstituted tobacco based on a lightweight semantic segmentation model

  • 摘要: 为解决再造烟叶表面缺陷检测效率低的问题,提出了一种基于轻量化语义分割模型的再造烟叶表面缺陷检测方法。先对再造烟叶样本进行批量处理,构建数据集;再使用Labelme软件对缺陷进行标签分类,并通过滑动窗口采样的方法得到充足的模型训练样本;然后构建轻量化语义分割模型Deeplab-T,使用MobileNetV2与空洞卷积作为主干网络,在特征融合过程中引入卷积块注意力模块,突出分割目标。结果表明:①Deeplab-T模型的平均交并比及平均像素准确率分别为76.35%和83.71%,相较于DeeplabV3+模型分别提升13.98和15.32百分点,且检测每秒帧数提高234.10%,兼具精度与速率的工业需求。②Deeplab-T模型实现了再造烟叶不同方向、不同比例和不同类型缺陷的轮廓分割,具有较好的鲁棒性。该研究为再造烟叶抄造工段典型缺陷的在线监测提供了理论参考。

     

    Abstract: To address the issue of low detection efficiency of surface defects for reconstituted tobacco, a detection method based on a lightweight semantic segmentation model was proposed and evaluated. Firstly, reconstituted tobacco samples were batch processed to construct a sample dataset. Secondly, the Labelme software was used to label and classify the defects, and sufficient model training samples were obtained through the sliding window sampling method. Finally, the lightweight semantic segmentation model Deeplab-T was constructed using MobileNetV2 and the void convolution as the backbone network, and the convolutional block attention module was introduced in the feature fusion process to highlight the segmentation target. The results showed that: 1) The mean intersection over union and mean pixel accuracy of Deeplab-T model were 76.35% and 83.71%, respectively, which were 13.98 and 15.32 percentage points higher than those of the DeeplabV3+ model. Additionally, the detection frames per second was increased by 234.10%, meeting the industrial requirements for both accuracy and speed. 2) The Deeplab-T model achieved the contour segmentation of reconstituted tobacco defects in different directions, proportions and of different types with good robustness. This study provides a theoretical reference for the online monitoring of typical defects in reconstituted base sheet making process.

     

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