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基于线性卡尔曼滤波的编码器振动抑制算法研究—以YB416A双伺服框架纸定长输送系统为例

Study on encoder vibration suppression algorithm based on linear Kalman filtering: taking YB416A dual-servo inner frame fixed-length conveying system as an example

  • 摘要: 为解决机械结构振动引起的工艺质量问题,基于线性卡尔曼滤波原理设计了编码器振动抑制算法,以YB416A硬盒包装机双伺服驱动框架纸定长输送系统为例,验证了该算法的实用性。该算法通过当前测量值和预测的状态值通过反复地迭代计算,寻找到合适的值作为编码器真实位置值,进而滤除编码器测量值由于受到机械振动产生的干扰值,从而实现机械振动抑制的效果。在芜湖卷烟厂YB416A硬盒包装机上的双伺服框架纸定长输送系统中进行实验测试,结果表明:经卡尔曼滤波后,主轴编码器速度波动幅度由1.65%降低至0.83%,使得跟随的U型刀辊和展开输送辊实现了线速度匹配,解决了框架纸U型刀双切口的问题。该方法可以解决包装机中由于机械振动导致的伺服控制系统不稳定问题。

     

    Abstract: To reduce the processing quality problems caused by mechanical structure vibration, an encoder vibration suppression algorithm was designed based on the principle of linear Kalman filtering and verified on the dual-servo-driven inner frame fixed-length conveying system in a YB416A hard packer. The algorithm iteratively calculates the current measurement values and predicted state values to find out the appropriate values as the true position values for the encoder, so that the interference values in measurements caused by mechanical vibration are filtered out to achieve mechanical vibration suppression function. The test results on YB416A hard packer in Wuhu Cigarette Factory showed that after Kalman filtering, the speed fluctuation of the main shaft encoder decreased from 1.65% to 0.83%, enabling the linear speed matching between the U-shaped knife roller and the spreading conveying roller to avoid inner frame double cut by the U-shaped knife. This method minimizes the instability of packer servo control system caused by mechanical vibration.

     

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