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滤嘴接装机搓接鼓轮清洁装置开发

Development of a cleaning device for rolling drum in filter assembler

  • 摘要: 为解决卷接机组搓接鼓轮表面积胶、黏附烟末和接装纸片等异物影响接装质量问题,设计了一种滤嘴接装机搓接鼓轮清洁装置。该装置由机架、供气模块、可伸缩式清洁臂、自适应柔性清洁装置构成。通过智能控制系统实现自动控制和易耗件全寿命周期监测功能。可伸缩式清洁臂采用双气缸双臂支承结构安装在搓接鼓轮上方,带动自适应柔性清洁模块升降。采用“圆柱端面凸轮+滚子”结构,实现“旋转+往复”复合式清洁运动控制,并通过高压气流喷射装置加以辅助来解决搓接鼓轮锯齿状直纹工作面清洁难度大的问题。以楚雄卷烟厂生产的“红塔山(大经典1956)”卷烟为对象进行测试,结果表明:使用清洁装置后,卷烟滤嘴接装质量缺陷率从0.012%下降至0.001%;搓接鼓轮仍需手动停机清洁次数从114次/月(除在其他故障处理间隙进行的清洁外还需清洁次数)降低至29次/月(在整个生产过程中累计手动清洁的次数),使得卷烟机故障停机频次下降了74.6%。该技术可为提高烟支外观质量和提升设备运行效率提供支持。

     

    Abstract: To prevent glue, tobacco dust and tipping paper from building up on the surface of the rolling drum in filter assembler, a cleaning device was designed. The designed device is composed of a bracket, an air supply module, a retractable cleaning arm and a self-adaptive flexible cleaning device. An intelligent control system is used for automatic control and full lifecycle monitoring of consumable parts. The retractable cleaning arm is installed above the rolling drum through a dual-cylinder and dual-arm mechanism to drive the self-adaptive flexible cleaning device vertically. A "cylindrical end cam+roller" mechanism is adopted to carry out the cleaning motion of "rotation+reciprocation", and further, the notched working surface of the rolling drum is cleaned by a high-pressure air jet device. The designed device was tested on "Hongtashan" brand cigarettes in Chuxiong Cigarette Factory. The results showed that the cleaning device decreased the rate of cigarettes with defective tipping from 0.012% to 0.001% and the number of machine shutdown per month due to rolling drum cleaning reduced to 29 times from 114, showing a reduction of 74.6%. This technology provides support for improving the appearance quality of cigarettes and enhancing the equipment operating efficiency.

     

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