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软包硬化小盒商标纸关键技术参数的优化及应用

Optimization and application of key technical parameters for label paper used in hardened soft packets

  • 摘要: 为解决软盒卷烟产品因小盒商标纸硬质化而导致生产效率下降的问题,以“双喜”小盒商标纸为研究对象,分析了小盒商标纸动摩擦系数、压痕挺度、粘胶区涂层、粘胶区模切齿线设计、背面吸水值等对包装机稳定运行速度的影响,提出了一套兼顾包装机生产效率及稳定性的软包硬化小盒商标纸优化技术参数组合方案。结果表明:①小盒商标纸动摩擦系数控制在0.170~0.250时,有利于小盒商标纸在包装设备高速运行过程中的适应性。②纸张长纤维方向平行于烟包竖直方向压痕线、压痕挺度控制在(30±5)gf(竖直方向)及(35±5)gf(水平方向)、粘胶区白墨涂层与底纸材质结合牢固的条件下增加白墨涂层、齿线排布形式为W型“鱼鳞纹”、模压深度为0.147 mm及刀刃开口角度为75°、纸张背面吸水值控制在(20.0±1.5)g/m2,均可提升软包硬化小盒商标纸的被粘性能。③采用优化技术参数组合方案后,包装机稳定运行速度由225~230包/min提升至320~330包/min,软包硬化小盒卷烟的生产效率明显提升。

     

    Abstract: To address the issue of decreased production efficiency due to the hardening of packet label paper for soft cigarette packets, the label paper for "Shuangxi" packets was used as the research object, the effects of dynamic friction coefficient, indentation stiffness, coating in the bonding area, the design of jagged die cut lines in the bonding area, and the effects from water absorption value of the back side of the packet label paper on the stable operating speed of the packaging machine were analyzed, and an optimized combination scheme for key technical parameters used for the hardened label paper of soft packets was proposed balancing both the production efficiency and stability of the packaging machine. The results showed that: 1) The controlled range of the dynamic friction coefficient for the packet label paper within 0.170-0.250 was conducive to the adaptability of packet label paper during the high-speed operation of the packaging equipment. 2) By aligning the direction of long paper fiber parallel to the vertical indentation line of the cigarette packets, controlling crease stiffness at (30±5) gf in the vertical direction and (35±5) gf in the horizontal direction, increasing the white ink coating in the bonding area under the condition that the white ink coating in the bonding area firmly bonded to the paper below, adopting the W-shaped "fish scale pattern" serrated lines arrangement, using a pressing mold with the depth of 0.147 mm and blade opening angle of 75°, and controlling the water absorption value of the back side of the paper at (20.0±1.5) g/m2, the adhesive property of the hardened label paper of the soft packets could be improved. 3) After adopting the optimized combination scheme of these technical parameters, the stable operating speed of the packaging machine increased from 225-230 packets per minute to 320-330 packets per minute, which significantly boosted the production efficiency of the hardened soft cigarette packets.

     

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