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基于回潮吸湿机理与深度强化学习的松散回潮机预测控制方法设计

Design of a predictive control method for cut leaf loosening and conditioning machines based on moisture absorption mechanism of conditioning and deep reinforcement learning

  • 摘要: 为提高松散回潮机出口含水率的控制精度,提出了一种基于回潮吸湿机理与深度强化学习相结合的出口含水率预测控制方法。先采用长短时记忆(Long Short-Term Memory,LSTM)模型作为出口含水率预测的基础模型,将回潮吸湿机理模型与LSTM模型相结合形成出口含水率预测的LSTM融合预测模型;再以该预测模型为基础,将回潮吸湿机理模型融入到深度强化学习的Actor-Critic网络框架中,构建LAC(LSTM-Actor-Critic)模型动态优化控制策略(简称智能控制模式);最后,基于模型预测和控制结果,对预测模型和控制模型进行迭代调优。结果表明,相比于传统的PID(Proportional Integral Derivative)控制方法,采用智能控制模式后,①选取的连续50批次生产数据中,绝大多数批次出口含水率和出口温度的标准差(σ)在较小范围内波动;②出口含水率过程能力(Process Capability,CP)指数提升48%、标准差(σ)降低17%,出口温度CP提升17%、标准差(σ)降低16%,出口含水率及出口温度波动较小,控制更为精准。该方法在保证出口含水率控制效果不降低的前提下,实现了温湿度双指标的协同优化控制,为卷烟加工过程中松散回潮机出口含水率的智能化控制提供了技术支持。

     

    Abstract: To improve the moisture control accuracy in output tobacco from loosening and conditioning machines, an intelligent moisture predictive control method based on moisture absorption mechanism during conditioning and deep reinforcement learning was proposed. Firstly, the Long Short-Term Memory (LSTM) model was employed as the base model to predict moisture content in output tobacco. Secondly, an improved prediction model was formed by integrating the moisture absorption mechanism with the LSTM model. Then LSTM-Actor-Critic (LAC) model was built by embedding the predictive model into the Actor-Critic network architecture through deep reinforcement learning to achieve dynamic optimization control. Finally, based on the model prediction and control results, both the prediction and the control models were iteratively adjusted and optimized. The results showed that, compared with the conventional proportional integral derivative (PID) control method: 1) the proposed intelligent control strategy was able to obtain a relatively small range of the standard deviations (σ) of the moisture content or temperature of the output tobacco from the production data of the vast majority of 50 consecutive batches selected; 2) the process capability (CP) index of the moisture content in the output tobacco increased by 48% with a 17% reduction in standard deviation, while the CP for temperature of the output tobacco increased by 17% with a 16% reduction in standard deviation. Both the moisture content and temperature fluctuated slightly, indicating more precise control. This method achieved collaborative optimization control for both the temperature and humidity indexes without compromising the control effectiveness in the output tobacco, providing technical support for intelligent control of leaf moisture content during loosening and conditioning process for cigarette manufacturing.

     

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