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FOCKE779条盒包装机入口装置中气缸式制动器的设计

Design of Cylinder-Type Brake in Infeed Device of FOCKE779 Carton Packaging Machine

  • 摘要: 为解决FOCKE779条盒包装机入口装置中的气囊式制动器制动效果不佳而导致的烟包被卡问题,基于气囊式制动器的工作原理分析了故障原因并设计了一种气缸式制动器。气缸式制动器由固定刹车板、活动刹车板和气缸等组成,利用压缩空气驱动气缸精准调节刹车板对烟包的夹持力,实现对烟包的夹紧与释放动作,并使烟包表面受力更加均衡。以长沙卷烟厂生产的“白沙(精品)”牌卷烟为对象进行测试,结果表明:在FOCKE779条盒包装机中应用气缸式制动器后,Ⅰ类缺陷烟包(次包)数量降至0,Ⅲ类缺陷烟包(烟盒端部存在伤痕)数量由140包/月降至23包/月(降幅约为84%),未再出现因第一推进器挤烟而导致的设备停机现象,设备台时效率提升0.49箱/h。该技术可为提高卷烟包装质量提供支持。

     

    Abstract: To address the issue of cigarette packet jamming caused by the poor braking performance of the airbag-type brake in the inlet device of the FOCKE779 carton packaging machine, this study analyzes the cause of the failure based on the working principle of the airbag-type brake and designs a cylinder-type brake. The cylinder-type brake consists of a fixed brake plate, a movable brake plate, and a cylinder. It utilizes compressed air to drive the cylinder, enabling precise adjustment of the clamping force applied by the brake plates on the cigarette packet. This achieves controlled clamping and releasing of the packet while ensuring more uniform force distribution on its surface. Tests were conducted using the “Baisha (Jingpin)” brand cigarette produced by Changsha Cigarette Factory. The results showed that after applying the cylinder-type brake in the FOCKE779 carton packaging machine, the number of Type Ⅰ defective cigarette packets (substandard packets) was reduced to zero, and the number of Type Ⅲ defective packets (with scratches on the carton end) decreased from 140 packets per month to 23 packets per month (a reduction of approximately 84%). No machine stoppage caused by the first pusher jamming occurred, and the hourly efficiency increased by 0.49 cartons per hour. This technology can provide support for improving the packaging quality of cigarette cartons.

     

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