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FOCKE779条盒包装机入口装置中气缸式制动器的设计

Design of a cylinder-type brake in feeding device of FOCKE779 cartoner

  • 摘要: 为解决FOCKE779条盒包装机入口装置中的气囊式制动器制动效果不佳而导致的烟包被卡问题,基于气囊式制动器的工作原理分析了故障原因并设计了一种气缸式制动器。气缸式制动器由固定刹车板、活动刹车板和气缸等组成,利用压缩空气驱动气缸精准调节刹车板对烟包的夹持力,实现对烟包的夹紧与释放动作,并使烟包表面受力更加均衡。以长沙卷烟厂生产的“白沙(精品)”牌卷烟为对象进行测试,结果表明:在FOCKE779条盒包装机中应用气缸式制动器后,Ⅰ类缺陷烟包(次包)数量降至0,Ⅲ类缺陷烟包(烟盒端部存在伤痕)数量由140包/月降至23包/月(降幅约为84%),未再出现因第一推进器挤烟而导致的设备停机现象,设备台时效率提升0.49箱/h。该技术可为提高卷烟包装质量提供支持。

     

    Abstract: In order to overcome the problem of cigarette packet jam in the feeding device of FOCKE779 cartoner, a cylinder-type brake was designed to replace the air bag-type brake. The designed cylinder-type brake consists of a fixed brake plate, a movable brake plate and an air cylinder which precisely controls the clamping force of the brake plate acting on the cigarette packets to ensure reliable clamping and releasing of the cigarette packets and even force distribution on their surfaces. The designed brake was tested on "Baisha (Jingpin)" brand cigarettes in Changsha Cigarette Factory. The results showed that the number of classⅠdefective cigarette packets (substandard cigarette packets) reduced to zero, and the number of classⅢ defective cigarette packets with scratches on packet end decreased from 140 packets per month to 23 packets per month, showing a reduction rate of 84%. Machine shutdown caused by squeezed cigarette packets of the first pusher no longer happened, and the production efficiency increased by 0.49 carton per hour per cartoner. This design provides support for improving the packaging quality of cigarette cartons.

     

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