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烟秆拔秆机中反旋式刀辊的模态分析与离散元仿真

Modal analysis and discrete element simulation of a counter-rotating knife roller for tobacco stalk extraction

  • 摘要: 为探究一种新型烟秆拔秆机中反旋式刀辊(执行烟秆拔出动作的核心部件,以下简称刀辊)的机械性能,确保其安全稳定工作,通过Ansys模态分析并结合EDEM离散元仿真验证刀辊的动态稳定性。结果表明:拔秆刀辊前六阶振动模型的固有频率分布于234~311 Hz,与实际工况频率5.67 Hz相差率达97.5%~98.2%,高于15%的安全阈值,能有效规避共振风险;建立Hertz-Mindlin粘结接触模型,量化刀辊与土壤的交互作用,得到切土阻力均值为1 187 N(峰值2 124 N),扭矩均值为247 N·m(峰值514 N·m),功耗均值为3.9 kW(峰值10.3 kW);田间试验数据与仿真数据相差率小于10%,验证了该仿真模型的有效性。本研究可为提高烟草拔秆机械的安全性和稳定性提供理论参考。

     

    Abstract: To explore the mechanical performance of the counter-rotating knife roller (a key component of tobacco stalk extractors and hereinafter referred to as the knife roller) in a new type of tobacco stalk extractor, and to ensure its safe and stable operation, the dynamic stability of the knife roller was verified through Ansys modal analysis and EDEM discrete element simulation. The results showed that the natural frequency distribution of the first six order vibration model of the knife roller for stalk extraction was within 234-311 Hz, with a difference rate of 97.5%-98.2% from the actual operating frequency of 5.67 Hz, which was higher than the safety threshold of 15%, indicating effective avoidance of resonance risks. By establishing a Hertz-Mindlin bonding contact model to quantify the interactions between the knife roller and soil, an average soil cutting resistance of 1 187 N (peak value 2 124 N), an average torque of 247 N·m (peak value 514 N·m) and an average power dissipation of 3.9 kW (peak value 10.3 kW) were obtained. The difference between field trial data and simulation data was less than 10%, indicating the effectiveness of the simulation model. This study provides theoretical reference for promoting the safety and stability of tobacco stalk extractors.

     

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