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基于丘陵山区的小型烟草中耕培土机的设计

Design of a small-size tobacco cultivator-hiller for hilly and mountainous areas

  • 摘要: 为解决现有烟草中耕培土机面对丘陵山区的复杂地形时存在适应性差、起垄调节灵活性不足等问题,设计了一种小型烟草中耕培土机。该机具采用紧凑结构设计,通过多装置协同作业实现功能调节:扶手方向可灵活调整,有效提升地形适应性;限位调节装置用于精准控制旋耕深度;可调培土挡板装置则通过角度调节,实现起垄高度与幅度的灵活变动。对旋耕装置、可调培土挡板装置和限位调节装置等关键部件进行设计,明确在丘陵山区地质条件下,旋耕轴转速为200~400 r/min,旋耕深度为40~60 mm时,该机具有较好的培土效果。以培土高度、培土幅度、碎土率为评价指标开展田间试验(试验土壤为壤土),结果表明:当培土机前进速度为0.26 m/s、旋耕深度为54 mm、旋耕轴转速为220 r/min时,培土高度为28.60 mm、培土幅度为142.98 mm、碎土率为92.15%,满足设计和实际作业要求。

     

    Abstract: To solve the problems of poor adaptability to complex terrains and insufficient flexibility in ridging of existing tobacco cultivator-hillers in hilly and mountainous areas, a small-size tobacco cultivator-hiller adopting a compact structural design and achieving functional adjustment through the cooperative operation of multiple devices was designed. The handlebar direction was flexibly adjusted to enhance terrain adaptability. The rotary tillage depth was precisely controlled via a position limit adjusting device, and the ridging height and width were flexibly adjusted by adjusting the angle of the hilling baffle. Design details of key components including the rotary tiller, adjustable hilling baffle and position limit device were elaborated. It was found that in hilly and mountainous areas, the machine demonstrated good hilling effect when the rotary tiller spindle speed was 200-400 r/min and the rotary tillage depth was 40-60 mm. Field trials were conducted using hilling height, hilling width and broken soil rate as evaluation indexes, with loam as the test soil. The results showed that at a hilling machine forward speed of 0.26 m/s, a rotary tillage depth of 54 mm and a rotary tiller spindle speed of 220 r/min, the hilling height reached 28.60 mm, the hilling width was 142.98 mm and the broken soil rate was 92.15%, meeting the design and practical operation requirements.

     

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