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基于温湿度数字传感的箱装烟丝物料再平衡时间分析

Analysis of equilibration time for cased cut tobacco based on digital temperature and humidity sensing

  • 摘要: 为明确贮存环境变化后箱装烟丝物料的适宜平衡时间,以实现快速投入使用,提升生产效率,开展了不同贮存环境下烟丝物料的平衡试验,并对比分析了不同类别烟丝物料的热传递特性。通过低温冷冻室和高温高湿室模拟冬夏两季极端气温场景,并基于数字传感技术实现密封状态下箱装烟丝物料温湿度的多点实时监控,从而获取烟丝物料在不同条件下的温湿度变化。结果表明:①在低温环境(温度约为‒20 ℃,相对湿度约为55%)下平衡后的叶丝、膨胀梗丝、膨胀叶丝,放置在恒温恒湿贮丝房(温度约为26 ℃,相对湿度约为60%)中,温度达到平衡所需要的时间分别为51.50、38.25、46.25 h;在高温环境(温度约为42 ℃,相对湿度为75%)下平衡后的叶丝、膨胀梗丝、膨胀叶丝,放置在恒温恒湿贮丝房中,温度达到平衡所需要的时间分别为31.50、24.00、28.75 h。②箱装烟丝物料平衡过程中存在温度、湿度分布不均匀的情况,表现为表层物料温湿度更快达到平衡状态;相比于温度,在低温条件下,绝对湿度更快达到平衡状态;叶丝回暖所需时间相对较多,膨胀梗丝和膨胀叶丝回暖所需时间相对较少。③温度平衡前后烟丝物料的填充值、整丝率、碎丝率、含水率等物理指标的变化均较小。该研究为异地供丝质量的稳定控制提供了理论参考。

     

    Abstract: To determine the appropriate equilibrium time of cased cut tobacco after changes in storage conditions for improving production efficiency, equilibrium tests were conducted on cut tobacco under different storage environments, and the heat transfer characteristics of different types of cut tobacco were compared and analyzed. Extreme environmental temperature scenarios in winter and summer were simulated using a low-temperature freezing chamber and a high-temperature and high-humidity chamber. Multi-point real-time monitoring of temperature and humidity inside sealed cut tobacco cases was achieved using digital sensors to track the variations of temperature and humidity under the different storage conditions. The results showed that: 1) After equilibrated in a low-temperature environment (approximately ‒20 ℃, relative humidity approximately 55%), cut tobacco strips, expanded stem strips, and expanded cut tobacco strips were transferred to a storage room with constant temperature and humidity (approximately 26 ℃, relative humidity approximately 60%), and the time required to reach the temperature equilibrium was 51.50, 38.25, and 46.25 h, respectively, while for those equilibrated in a high-temperature environment (approximately 42 ℃, relative humidity 75%), the corresponding time were 31.50, 24.00, and 28.75 h, respectively. 2) During the equilibrium process, uneven distributions of temperature and humidity in the cased cut tobacco were observed, showing the surface layer reaching equilibrium faster than the interior. Compared with temperature, relative humidity reached equilibrium faster under the low-temperature conditions. Cut tobacco strips needed relatively more time to warm up, while expanded stems and expanded cut tobacco strips needed relatively less. 3) The physical indicators of cut tobacco including filling value, the proportions of integral tobacco strands and short tobacco strands, and moisture content, showed minor changes before and after the temperature equilibria. This study provides operational guidance for the stable and efficient quality control of nonlocally supplied cut tobacco.

     

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