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TJ21型雪茄烟卷制机茄芯成型系统的设计

Design of a cigar filler forming system for the TJ21 cigar-making machine

  • 摘要: 在TJ21型雪茄烟卷制机(为实现全叶卷雪茄烟全机械制作而设计的国产化设备,卷制速度14支/min)的研发过程中,为保证雪茄烟质量稳定,设计了一种具有定量下料功能的茄芯成型系统。该系统主要由供料装置、抓料装置、挤压装置和成型装置组成。通过实时检测茄芯库(成型装置核心部件)中料位高度,自动调整夹爪(抓料装置核心部件)张开角度以动态调节单次茄芯抓取质量,确保茄芯库中物料质量的相对稳定;挤压装置由压块和压板等组成,可以保证输出茄芯的质量稳定。以济南卷烟厂生产的“泰山”牌3G全叶卷机制雪茄烟为对象进行测试,结果表明:所设计的茄芯成型系统在TJ21型雪茄烟卷制机中运行平稳;生产的雪茄烟没有因质量不均匀、不稳定而引起的空头、竹节等质量缺陷,质量超标烟支占比2.7%。该技术可为国产机制雪茄烟生产设备的研制提供支持。

     

    Abstract: During the development of the TJ21 cigar-making machine (a domestically developed machine designed for fully machanized production of all-leaf cigars at 14 cigars/min), a cigar filler forming system with a metered-feeding function was developed to maintain consistent cigar mass. This system consisted mainly of a feeding unit, a gripping unit, a pressing unit, and a forming unit. The material level in the cigar filler reservoir (a core part of the forming unit) was monitored in real time, and the opening angle of the gripper jaws (a core part of the grapping unit) was automatically adjusted to dynamically control the mass of filler picked up per cycle, thereby maintaining a relatively stable mass of material in the reservoir. The pressing unit consisted mainly of a pressing block and a pressing plate, helping maintain a consistent mass of the discharged cigar filler. Tests were conducted using "Taishan" 3G machine-rolled all-leaf cigars produced by Jinan Cigarette Factory. The results showed that the developed cigar filler forming system operated smoothly in the TJ21 cigar-making machine. No quality defects such as loose end or localized bamboo-like bulging attributable to nonuniform or unstable mass were observed in the cigars producted, and 2.7% of the cigars had mass exceeding the specified limit. This technology can support the development for domestic equiment for machine-made cigar production.

     

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