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基于机器视觉的振动筛分设备振动参数原位检测系统设计

Design of an in-situ measurement system for vibration parameters of vibrating screening equipment through machine vision

  • 摘要: 为解决烟草物料振动筛分设备振动参数无法实时精准检测的问题,设计了基于机器视觉的振动参数原位检测系统。该系统集成环形光源、红外滤光片及自动对焦模块,采用高速面阵工业相机进行高分辨率图像采集,提升检测系统在弱光、低对比度等环境下的成像质量。采用基于角点检测的标定算法,提高相机标定过程的效率;通过多尺度图像处理技术,实现特征标记点低计算复杂度下的亚像素级定位;提出基于样条插值的单周期曲线拟合算法,以实时快速精确获取振动参数。结果表明:①在测量距离在0.8 m范围内,检测系统比例因子不高于0.12 mm/pixel。②所提出的标定、特征标记点提取及曲线拟合算法,运算效率较传统方法均提升50%以上。③所提出的基于样条插值的单周期曲线拟合方法,“峰‒峰”值和频率的最大误差分别为0.06 mm和0.35 r/min,较多周期曲线拟合降低了33.33%和58.82%,满足烟草行业标准所规定的振动参数检测仪器性能要求。该系统可高精度在线检测振动筛分设备的振动参数,满足用于烟丝结构及片烟大小检测的振动参数原位检测要求。

     

    Abstract: To address the challenge of accurately detecting vibration parameters in vibrating screening equipment, an in-situ measurement system based on machine vision was designed. A high-speed area-scan camera was employed for high-resolution image acquisition. The system's robustness under low-light and low-contrast conditions was enhanced through a ring light source, infrared filter, and auto-focus module. Camera calibration based on corner detection improved the real-time performance. A multi-scale image process enabled the feature marker extraction with sub-pixel localization at a low computational complexity. A single-cycle curve fitting method utilizing spline interpolation was proposed for real-time vibration parameter acquisition. Within a 0.8 m measurement range, the system achieved a resolution lower than 0.12 mm/pixel. The calibration, feature extraction, and curve fitting algorithms demonstrated over 50% improvement in computational efficiency compared to conventional methods. The proposed spline-based single-cycle fitting reduced peak-to-peak value and frequency errors from 0.09 mm and 0.85 r/min (multi-cycle fitting) to 0.06 mm and 0.35 r/min, representing reductions of 33.33% and 58.82%, respectively. This meets tobacco industry standards for vibration detection instruments. The effectiveness of the proposed system was verified through in-situ parameter measurement. This system satisfies in-situ vibration monitoring requirements for vibrating screens used in cut tobacco structure and lamina size analysis.

     

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